• Title/Summary/Keyword: 기계절단

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Effect of Tibial Cut Planes and Hinge Axes on Medial Opening Wedge High Tibial Osteotomy (내측개방형 근위경골절골술의 경골절단면 및 경골개방축의 설정에 따른 영향)

  • Park, Byoung-Keon;Lee, Ho-Sang;Kim, Jay-Jung;Kim, Cheol-Woong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.8
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    • pp.835-846
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    • 2011
  • In medial opening wedge high tibial osteotomy (OWHTO), researchers have reported critical problems caused by unexpected changes in the tibial posterior-slope angle. This unexpected change can be analyzed, but there is no general solution for cases with an oblique hinge axis and cut plane. We propose a general analysis model for OWHTO. We first evaluate the effects according to variation in the hinge axis and tibial cut plane and then define an ideal correction axis. This ideal axis, called the virtual tibial correction axis, is not on the tibial cut plane in general. In this paper, we also present an evaluation of feasibility of the proposed analysis model.

Theoretical Analysis and Experimental Evaluation of Small Cyclone Separator to Remove Fine Particulate Matter (미립 물질 제거를 위한 소형 사이클론 분리기의 이론적 연구 및 실험적 검증)

  • Ko, Han Gyul;Kim, Hong Seok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.1
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    • pp.77-82
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    • 2013
  • A cyclone separator has been widely used in various industrial processes for removing fine particulate matter because it is easy to fabricate, cost effective, and adaptable to extremely harsh conditions. However, owing to the complex flow field in cyclones, a complete understanding of the detailed mechanisms of particulate removal has not yet been gained. In this study, a theoretical analysis was performed for calculating the collection efficiency and cut-off size in cyclones by taking into account the effects of geometrical and flow parameters. The collection efficiency and cut-off size values predicted by the theoretical model showed good agreement with experimental measurements for particles with a diameter of $0.5-30{\mu}m$. It was also revealed that the surface friction, along with the flow and geometrical parameters, has a significant effect on the cyclone performance.

Image Processing Software Development for Detection of Oyster Hinge Lines (굴의 힌지 선 감지를 위한 영상처리 소프트웨어의 개발)

  • So, J.D.;Wheaton, Fred W.
    • Journal of Biosystems Engineering
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    • v.22 no.2
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    • pp.237-246
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    • 1997
  • Shucking(removing the meat from the shell) an oyster requires that the muscle attachments to the two shell valves and the hinge be severed. Described here is the computer vision software needed to locate the oyster hinge line so it can be automatically severed, one step in development of an automated oyster shucker. Oysters are first prepared by washing and trimming off a small shell piece on the oyster hinge end to provide access to the outer hinge surface. A computer vision system employing a color video comera then gabs an image of the hinge end of the oyster shell. This image is Processed by the computer using software. The software is a combination of commercially available and custom written routines that locate the oyster hinge. The software uses four feature variables, circularity, rectangularity, aspect-ration, and Euclidian distance, to distinguish the hinge object from other dark colored objects on the hinge end of the oyster. Several techniques, including shrink-expand, thresholding, and others, were used to secure an image that could be reliably and efficiently processed to locate the oyster hinge line.

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태양전지용 단결정 실리콘 웨이퍼의 기계적 강도 및 결함 분포

  • Sin, Bong-Geol;Hyeon, Chang-Yong;Lee, Jun-Seong;Park, Seong-Eun;Kim, Dong-Hwan;Byeon, Jae-Won
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2009.06a
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    • pp.450-450
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    • 2009
  • 최근 전세계적으로 태양전지의 대량보급에 따라 실리콘 원료의 공급에 차질이 생겨 원자재 값이 상승하는 추세에 있다. 결정질 실리콘 태양전지의 제조비용중 실리콘 재료 및 웨이퍼가 차지하는 비율은 약 50~60%정도로 높기 때문에 실리콘 웨이퍼의 두께를 감소시키는 것이 비용절감을 위한 효과적인 방법으로 기대되고 있다. 그러나 실리콘 웨이퍼의 두께가 앓아질수록 제조공정중 균열이나 파손이 발생할 가능성이 높아지기 때문에 이에 따른 실리콘 웨이퍼의 기계적 물성에 대한 연구가 필수적이라 할 수 있다. 본 연구에서는 현재 상용으로 사용되고 있는 크기가 5 인치인 $200{\mu}m$ 두께의 실리콘웨이퍼 (As-saw)를 약 80여개의 시편으로 절단한 후 각각의 파단강도를 부위별로 측정하였다. 또한 표면절단결함을 제거하는 saw damage etching(SDE) 시간을 제어하여 두께가 $150{\mu}m$, $130{\mu}m$인 웨이퍼를 준비하였다. 이들 시험편에 대해서도 부위별 파단강도를 측정하여 as-saw상태의 시험편과 비교하였다. 파단강도 측정은 4 접 굽힘시험을 통하여 측정하였으며 파단면은 주사전자현미경을 통하여 관찰하였다. 또한 실리콘 웨이퍼의 미세균열을 비파괴적으로 검출하기 위하여 100MHz 고주파수를 이용하는 초음파현미경(SAM, scanning acoustic microscope)을 이용하여 균열의 분포를 영상화하였다.

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Cut-off Grinding Characteristics of the Carbon Fiber Epoxy Composite Materials (탄소 섬유 에폭시 복합재료의 절단 연삭 특성)

  • Kim, Po-Jin;Choe, Jin-Gyeong;Lee, Dae-Gil
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.2 s.173
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    • pp.338-346
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    • 2000
  • Although the net-shape molding of composites is generally recommended, molded composites are frequently required cutting or grinding due to the dimensional inaccuracy for precision machine elements . During the composite machining operations such as cutting and grinding, the temperature at the cutting point may increase beyond the allowed limit due to the low thermal conductivity of composites, which might degrade the matrix of composite. Therefore, in this work, the temperature at the cutting point during cut-off grinding of carbon fiber epoxy composites was measured. The cutting force and surface roughness were also measured to investigate the cut-off grinding characteristics of the composites. The experiments were performed both under dry and wet grinding conditions with respect to cutting speed and feed rate. From the experimental investigation, the optimal conditions for the composite cut-off grinding were suggested.

Chip Breaking Characteristics Depending on Equivalent Effective Rake Angle in Turning (외경선삭가공시 등가유효경사각에 따른 칩절단 특성)

  • Lee, Young-Moon;Chang, Seung-Il;Sun, Jeong-Woo;Yun, Jong-Hoon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.3 no.2
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    • pp.25-31
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    • 2004
  • Machinability in metal cutting processes depends on cutting input conditions such as cutting velocity, feed rate, depth of cut, types of work material and tool shape factors. In this study, to assess chip breaking characteristics of a turning process, an equivalent oblique cutting system to this has been established. And the equivalent effective rake angle was determined using side rake angle, back rake angle and side cutting edge angle of the tool. A non-dimensional parameter, Chip breaking index(CB), was used to assess Chip breaking characteristics of chip in conjunction with the equivalent effective rake angle. In case of positive rake angles of the equivalent effective rake, the back rake angle has little effect on the chip breaking characteristics however, in case of negative ones, the side rake angle has some effect on Chip breaking characteristics.

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A Study on Torch Path Generation for Laser Cutting Process (레이저 절단공정에서의 토지경로 생성에 관한 연구)

  • Han, Guk-Chan;Na, Seok-Ju
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.6
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    • pp.1827-1835
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    • 1996
  • This paper addresses the problem of a torch path generation for the 2D laser cutting of a stock plate nested with resular or irregular parts. Under the constaint of the relative positions of parts enforced by nesting, the developed torch path algorithm generate feasible cutting path. In this paper, the basic object is a polygon( a many-slide figure) with holes. A part may be represented as a number of line segments connected end-to-end in counterclockwise order, and formed a closed contour as requied for cutting paths. The objective is to tranverse this cutting contours with a minimum path length. This paper proposes a simulated annealing based dtorch path algorithm, that is an improved version of previously suggested TSP models. Since everypiercing point of parts is not fixed in advance, the algorithm solves as relazed optimization problem for the constraint, thich is one of the main features of the proposed algorithm. For aolving the torch path optimization problem, an efficient generation mechanism of neighborhood structure and as annealing shedule were introduced. In this way, a global solution can be obtained in a reasonable time. Seveeral examples are represented to ilustrate the method.

Effect of Eversion Characteristics on Knee and Ankle Joint of Trans-tibial Amputees (인공의족의 외반 특성이 하퇴절단자의 무릎과 발목에 미치는 영향)

  • Bae, Tae-Soo;Chang, Yun-Hee;Kim, Shin-Ki;Mun, Mu-Seung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.9
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    • pp.886-891
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    • 2009
  • One of the important functions of prosthetic foot is the foot inversion-eversion which is so important when walking on uneven surfaces. The aim of our study was to evaluate the effect of foot eversion angle especially on knee and ankle joint for transtibial amputees by motion analysis. The experimental data were collected from three transtibial amputees and then ten healthy individuals. To simulate walking on side sloping ground, we used custom-made slope (5, 10, 15 degrees). Motion analysis was performed by 3-dimensional motion analyzer for 6 dynamic prosthetic feet. The results showed that knee abduction moments of amputated leg were decreased but those of sound leg were mainly increased as foot eversion angle increased. And ankle abduction moments of sound leg were inconsistent in magnitude and tendency between control and experimental group. Therefore foot eversioncharacteristics should be considered to develop advanced prosthetic foot.

Study on CNC plasma-cutting worktable with improved lifetime (CNC 플라즈마 절단 작업테이블의 수명 향상에 관한 연구)

  • Na, Yeong-min;Lee, Hyun-seok;Kang, Tae-hun;Park, Jong-kyu
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.3
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    • pp.112-123
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    • 2015
  • There are many systems for cutting plates or pipes into a desired shape. A typical system is a plasma cutter. It uses plasma, which means that an effective design of the table supporting the workpiece is an important issue in order to ensure a long operational career. Conventional roller-support worktables have a short lifespan due to scratches from the plasma, and it is also difficult to maintain the roller balance. By using a bolt-fastening method, deformation and failure of the final product can occur due to the stress concentration at bolting points. To escape these issues, a polygon support and bracket fastening method was designed. Due to polygons having a number of support surfaces, when one surface has been damaged, it is possible to reuse the support by utilizing a different surface. The bracket-fastening method can extend the worktable lifetime and increase productivity by reducing stress concentration. In this paper, the polygon support/bracket-fastening method is compared with existing technologies. Consequently, performance benchmarks are verified through a structure analysis and experimentation.

A Fundamental Study of Supersonic Coaxial Jets for Gas Cutting (가스절단용 초음속 제트유동에 관한 기초적 연구)

  • Lee, Gwon-Hui;Gu, Byeong-Su;Kim, Hui-Dong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.25 no.6
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    • pp.837-844
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    • 2001
  • Jet cutting technology currently makes use of a generic supersonic gas jet to improve the cutting speed and performance. In order to get a better understanding of the flow characteristics involved in the supersonic jet cutting technology, the axisymmetric Navier-Stokes equations have been solved using a fully implicit finite volume method. Computations have been conducted to investigate some major characteristics of supersonic coaxial turbulent jets. An assistant gas jet has been imposed on the primary gas jet to simulate realistic jet cutting circumstance. The pressure and the temperature ratios of the primary and assistant gas jets are altered to investigate the major characteristics of the coaxial jets. The total pressure and Mach number distributions, shock wave systems, and the jet core length which characterize the coaxial jet flows are strongly affected by the pressure ratio, but not significantly dependent on the total temperature ratio. The assistant gas jet greatly affects the basic flow characteristics of the shock system and the core length of under and over-expanded jets.