• Title/Summary/Keyword: 기계적 표면 처리

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Properties of TiAlMgN Films Coated by Hybrid deposition (Hybrid로 코팅한 TiAlMgN 박막의 표면형상과 물리적 특성)

  • Song, Min-A;Yang, Ji-Hun;Park, Hye-Seon;Jeong, Jae-Hun;Jeong, Jae-In
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2013.05a
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    • pp.75-75
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    • 2013
  • 질화물은 고경도/저마모 등 우수한 기계적 특성을 가지고 있어 모재의 특성향상을 위한 표면처리 소재로 각광을 받고 있다. 모재가 부식에 취약한 소재의 경우, 표면처리 소재는 기계적 특성향상 뿐만 아니라 내부식 특성도 요구되는데 질화물은 부식을 방지하는 능력은 비교적 뛰어나지 않다. 본 연구에서는 TiAlN에 Mg를 첨가하여 제조된 질화물 코팅층의 내식성 변화를 관찰하였다. 이를 통해 철강 제품 표면에 질화물을 코팅하여 부식 방지할 수 있는 보호막 소재로 활용 가능한지를 확인하였다.

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Influence of Fiber Array Direction on Mechanical Interfacial Properties of Basalt Fiber-reinforced Composites (현무암섬유 섬유 배향에 따른 현무암섬유 강화 복합재료의 기계적 계면특성 영향)

  • Kim, Myung-Seok;Park, Soo-Jin
    • Polymer(Korea)
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    • v.39 no.2
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    • pp.219-224
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    • 2015
  • In this work, the effect of fiber array direction including $0^{\circ}$, $0^{\circ}/90^{\circ}$, $0^{\circ}/45^{\circ}/-45^{\circ}$ was investigated for mechanical properties of basalt fiber-reinforced composites. Mechanical properties of the composites were studied using interlaminar shear strength (ILSS) and critical stress intensity factor ($K_{IC}$) measurements. The cross-section morphologies of basalt fiber-reinforced epoxy composites were observed by scanning electron microscope (SEM). Also, the surface properties of basalt fibers were determined by Fourier transform infrared spectroscopy (FTIR) and X-ray photoelectron spectroscopy (XPS). From the results, it was observed that acid treated basalt fiber-reinforced composites showed significantly higher mechanical interfacial properties than those of untreated basalt fiber-reinforced composites. These results indicated that the hydroxyl functional groups of basalt fibers lead to the improvement of the mechanical interfacial properties of basalt fibers/epoxy composites in the all array direction.

SKD61과 Radical Nitriding 처리된 SKD61 기판상에 Arc Ion Plating으로 증착된 TiN 박막의 미세구조 및 기계적 특성에 관한 연구

  • Ju, Yun-Gon;Song, Gi-O;Yun, Jae-Hong;Jo, Dong-Yul;Park, Bong-Gyu;Jeong, Gil-Bong;Jeon, Yun-Jo
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2007.04a
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    • pp.136-138
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    • 2007
  • 최근 기계가공기술의 발달에 따라 내마모용 TiN 박막의 수요가 증가하였고, TiN박막은 내마모용으로 높은 경도 및 밀착력을 필요로 한다. TiN박막을 증착시키는 방법은 PVD, CVD 등 여러 가지가 있으나 본 연구에서 공구강 SKD 61기판 표면과 Radical Nitriding(RN) 처리된 SKD 61 기판에 arc ion plating(AIP)를 이용하여 TiN 박막을 증착시켜 표면경도를 향상시키고, 이 코팅층의 미세구조가 기계적 특성에 미치는 영향을 연구하였다. 그 결과 RN처리된 SKD61에서 코팅 두께가 많이 나왔고, 스크래치테스트 결과 접착력이 향상되었음을 알 수 있었다.

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Effects of Sizing Treatment of Carbon Fibers on Mechanical Interfacial Properties of Nylon 6 Matrix Composites (탄소섬유의 사이징처리가 탄소섬유/나일론6 복합재료의 기계적 계면 특성에 미치는 영향)

  • Park, Soo-Jin;Choi, Woong-Ki;Kim, Byung-Joo;Min, Byung-Gak;Bae, Kyong-Min
    • Elastomers and Composites
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    • v.45 no.1
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    • pp.2-6
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    • 2010
  • The sizing treatments of PAN-based carbon fiber surfaces were carried out in order to improve the interfacial adhesion in the carbon fibers/nylon6 composite system. The parameter to characterize the wetting performance and surface free energy of the sized fibers were determined by a contact angle method. The mechanical interfacial properties of the composites were investigated using critical stress intensity factor ($K_{IC}$). The cross-section morphologies of sized CFs/nylon6composites were observed by SEM. As the experimental results, it was observed that silane-based sizing treated carbon fibers showed higher surface free energies than other sizing treatments. In particular, the KIC of the sizing-treated carbon fibers reinforced composites showed higher values than those of untreated carbon fibers-reinforced composites. This result indicated that the increase in the surface free energy of the fibers leads to the improvement of the mechanical interfacial properties of carbon fibers/nylon6 composites.

용사를 이용한 표면처리기술

  • Lee, Jae-Bin;Lee, Seong-Hyeok
    • Journal of the KSME
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    • v.53 no.4
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    • pp.29-32
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    • 2013
  • 이 글에서는 부품 표면 처리 기법 중 용사(thermal spray)기술을 개략적으로 소개하고 특히, 극한 환경에 노출되는 부품의 수명을 높이기 위하여 적용되는 VPS(Vacuum Plasma Spray) 기법의 원리 및 연구 동향에 대하여 소개한다.

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Filler-Elastomer Interactions 5. Effect of Silane Surface Treatment on Interfacial Adhesion of Silica/Rubber Composites (충전재-탄성체 상호작용 5. 실란 표면처리가 실리카/고무 복합재료의 계면 특성에 미치는 영향)

  • 박수진;조기숙
    • Polymer(Korea)
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    • v.26 no.4
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    • pp.445-451
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    • 2002
  • In this work, the adsorption characteristics and mechanical interfacial properties of treated silicas by silane coupling agents, such as, ${\gamma}$-methacryloxy propyl trimethoxy silane (MPS), ${\gamma}$-glycidoxy propyl trimethoxy silane (GPS), and ${\gamma}$-mercapto propyl trimethoxy silane (MCPS), were investigated. The equilibrium spreading pressure ($pi_e$), surface free energy ($gamma_s$ s/), and specific surface area ($S_{BET}$) were studied by the BET method with $N_2$/77 K adsorption. The developments of nonpolar functional groups of the silica surfaces treated by silane coupling agents led to the increase in the $S_{BET}$, $pi_e$, and $gamma_s$, resulting in the improved tearing energy ($G_{mc}$)of the silica/rubber composites. The composites treated by MPS showed the superior mechanical interfacial properties in these systems. These results explained by changing of crystalline size, dispersion, agglomerate, and surface functional group of silica/rubber composites.

Cellular activities of osteoblast-like cells on alkali-treated titanium surface (알칼리 처리된 타이타늄 표면에 대한 골아 유사세포의 세포 활성도)

  • Park, Jin-Woo;Lee, Deog-Hye;Yeo, Shin-Il;Park, Kwang-Bum;Choi, Seok-Kyu;Suh, Jo-Young
    • Journal of Periodontal and Implant Science
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    • v.37 no.sup2
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    • pp.427-445
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    • 2007
  • To improve osseointegration at the boneto-implant interface, several studies have been carried out to modify titanium surface. Variations in surface texture or microtopography may affect the cellular response to an implant. Osteoblast-like cells attach more readily to a rougher titanium surface, and synthesis of extracellular matrix and subsequent mineralization were found to be enhanced on rough or porous coated titanium. However, regarding the effect of roughened surface by physical and mechanical methods, most studies carried out on the reactions of cells to micrometric topography, little work has been performed on the reaction of cells to nanotopography. The purpose of this study was to examme the response of osteoblast-like cell cultured on blasted surfaces and alkali treated surfaces, and to evaluate the influence of surface texture or submicro-scaled surface topography on the cell attachment, cell proliferation and the gene expression of osteoblastic phenotype using ROS 17/2.8 cell lines. In scanning electron micrographs, the blasted, alkali treated and machined surfaces demonstrated microscopic differences in the surface topography. The specimens of alkali treatment had a submicro-scaled porous sur-face with pore size about 200 nm. The blasted surfaces showed irregularities in morphology with small(<10 ${\mu}m$) depression and indentation among flatter-appearing areas of various sizes. Based on profilometry, the blasted surfaces was significantly rougher than the machined and the alkali treated surfaces (p$TiO_2$) were observed on alkali treated surfaces, whereas not observed on machined and blasted surfaces. The attachment morphology of cells according to time was observed by the scanning electron microscope. After 1 hour incubation, the cells were in the process of adhesion and spreading on the prepared surfaces. After 3 hours, the cells on all prepared surfaces were further spreaded and flattened, however on the blasted and alkali treated surfaces, the cells exhibited slightly irregular shapes and some gaps or spaces were seen. After 24 hours incubation, most cells of the all groups had a flattened and polygonal shape, but the cells were more spreaded on the machined surfaces than the blasted and alkali treated surfaces. The MTT assay indicated the increase on machined, alkali treated and blasted surfaces according to time, and the alkali treated and blasted surfaces showed significantly increased in optical density comparing with machined surfaces at 1 day (p<0.01). Gene expression study showed that mRNA expression level of ${\alpha}\;1(I)$ collagen, alkaline phosphatase and osteopontin of the osteoblast-like cells showed a tendency to be higher on blasted and alkali treated surfaces than on the machined surfaces, although no siginificant difference in the mRNA expression level of ${\alpha}\;1(I)$ collagen, alkaline phosphatase and osteopontin was observed among all groups. In conclusion, we suggest that submicroscaled surfaces on osteoblast-like cell response do not over-ride the one of the surface with micro-scaled topography produced by blasting method, although the microscaled and submicro-scaled surfaces can accelerate osteogenic cell attachment and function compared with the machined surfaces.

표면처리에 따른 평기어 치의 표면거칠기 변화에 관한 연구

  • 유장열;이성철;권오관;정태형
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1991.06a
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    • pp.70-75
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    • 1991
  • 기어는 기계시스템에서 동력전달 및 운동전환을 담당하는 기본 요소로 공작기계, 건설기계, 농업기계 등의 산업기계와 항공기, 자동차, 선박등의 운송분야, 사무용 및 계측기기 등 산업전반에 걸쳐 사용되고 있으며, 최근에는 로보트를 위시한 자동화 장치의 구동 및 동력전달 장치로 사용되고 있다. 최근의 기어시스템은 기계류의 일반적인 경향인 고속, 고부하, 결량화 추세에 따라 고정밀, 소형화되어 가고 있으며 부하한계에 가깝도록 큰 하중에 견딜것이 요구되고 있다. 따라서 기어의 설계 및 제작시, 여유있는 설계가 허용되지 않으며 정밀성을 높이기 위한 설계로, 설계인자의 세분화가 요구되어지고 있다. 국제적으로 통용되고 있는 강도설계 규격에서 면압강도시 표면상태계수(Surface condition factor)를 정의하고 있다. 본 연구에서는 동력순환식 기어 시험장치를 이용하여 표면처리 상태가 다른 3종류(열처리를 하지 않은 기어, 침탄 및 고주파 표면 열처리한 기어)의 스퍼어 기어를 이요하여 회전수별 표면거칠기의 변화 상태를 고찰하고, 변수를 응용하여 물리적 의미를 파아갛고, 윤활해석을 통한 윤활조건과 치면상태와의 상호 관계에 대하여 고찰해 보고자 한다.

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Effect of Surface Treated SiC on Thermal Stability and Mechanical Interfacial Properties of Carbon Fiber/Epoxy Resin Composites (탄소섬유 강화 에폭시 수지 복합재료의 열안정성 및 기계적 계면특성에 미치는 SiC 표면처리 영향)

  • 박수진;오진석;이재락;이경엽
    • Composites Research
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    • v.16 no.3
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    • pp.25-31
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    • 2003
  • In this work the effect of surface treated SiC on thermal stability and mechanical interfacial properties of carbon fiber/epoxy resin composites. The surface properties of the SiC were determined by acid/base values and contact angles. The thermal stabilities of carbon fiber/epoxy resin composites were investigated by TGA. The mechanical interfacial properties of the composites were studied in ILSS, critical stress intensity factor ($\textrm{K}_{IC}$), and critical strain energy release rate($\textrm{G}_{IC}$) measurements. As a result, the acidically treated SiC(A-SiC) had higher acid value than untreated SiC(V-SiC) or basically treated SiC(B-SiC). According to the contact angle measurements, it was observed that chemical treatments led to an increase of surface free energy of the SiC surfaces, mainly due to the increase of the specific(polar) component. The mechanical interfacial properties of the composites including ILSS, $\textrm{K}_{IC}$, and $\textrm{G}_{IC}$ had been improved in the specimens treated by chemical solutions. These results were explained that good wetting played an important role in improving the degree of adhesion at interfaces between SiC and epoxy resin matrix.

Surface Characteristics on Semi-conductive Silicone Rubber by Plasma Modification (플라즈마 처리에 따른 반도전성 실리콘 고무의 표면특성 변화)

  • Youn, Bok-Hee;Kim, Dong-Wook;Jeon, Seung-Ik
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2005.07a
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    • pp.219-220
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    • 2005
  • 본 논문은 산소 플라즈마 처리에 따른 반도전성 실리콘 고무의 표면특성 변화를 조사하였다. 실리콘 고무는 각종 초고압 전력기기에서 절연부품으로 많이 사용되어 지고 있다. 하지만, 실리콘 고무가 가지고 있는 고유의 특성 때문에 반도전성 부품과 절연성 부품간의 계면이 접착이 잘 되지 않는 문제점이 나타난다. 이를 위해서 접착제를 사용하거나 표면 거칠기를 변화시키는 개질을 하기도 하지만, 이는 새로운 계면을 형성하거나 약점을 만드는 문제가 있다. 이를 위해 반도전성 실리콘 고무 표면을 산소 플라즈마 개질시켜, 표면을 활성화 시키는 역할과 표면을 균일하게 에칭시켜 기계적 interlocking 메커니즘으로 접착력을 향상시킬 수 있다. 본 실험에서는 산소 플라즈마 처리에 따른 반도전성 실리콘 고무의 표면을 표면에너지. XPS로 기본적인 표면특성을 조사하였다. 실험 결과, 단시간의 산소플라즈마 처리로 표면에 다수의 관능기가 관찰되었다. 이러한 산화층은 실록산 결합쇄가 산화된 실리카 유사층으로 밝혀졌다. 이로써 절연부와 접착 용이성이 기대되었으며, 벌크적인 실리콘 고무의 특성변화 없이 표면개질 만으로 우수한 계면특성을 얻을 수 있다.

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