• Title/Summary/Keyword: 기계적 축

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Evaluation of Datum Unit for Diagnostics of Journal-Bearing Systems (저널베어링의 이상상태 진단을 위한 데이텀 효용성 평가)

  • Jeon, Byungchul;Jung, Joonha;Youn, Byeng D.;Kim, Yeon-Whan;Bae, Yong-Chae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.8
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    • pp.801-806
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    • 2015
  • Journal bearings support rotors using fluid film between the rotor and the stator. Generally, journal bearings are used in large rotor systems such as turbines in a power plant, because even in high-speed and load conditions, journal bearing systems run in a stable condition. To enhance the reliability of journal-bearing systems, in this paper, we study health-diagnosis algorithms that are based on the supervised learning method. Specifically, this paper focused on defining the unit of features, while other previous papers have focused on defining various features of vibration signals. We evaluate the features of various lengths or units on the separable ability basis. From our results, we find that one cycle datum in the time-domain and 60 cycle datum in the frequency domain are the optimal datum units for real-time journal-bearing diagnosis systems.

Torque Disturbance Analysis of Missile Hatch System by Spline Backlash (스플라인 백래시에 의한 유도탄 해치시스템의 토크 외란 분석)

  • Byun, Young Chul;Kang, E Sok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.1
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    • pp.89-99
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    • 2014
  • This paper presents the experimental torque disturbance analysis of a missile hatch system by spline backlash. The missile hatch system uses a spline and gear train for vertical elevation of the heavy hatch. The spline used for the rotation shaft of the hatch is generally used for automotive driving parts that transmit high amounts of power. It has an angular backlash, which results in jerks. Backlash of the hatch spline influences hatch swinging. The spline backlash and hatch swing are experimentally analyzed by measuring the hatch's rotation angle and acceleration. Hatch swing is visually observable for a short period, and it is measured by measuring the rotation angle variation and hatch acceleration. The shape of fluctuation and duration time of hatch angle variation are similar to those of torque. This shows that the hatch swing due to spline backlash generates torque disturbances.

Fatigue Life Estimation of Induction-Hardened Drive Shaft Under Twisting Loads (비틀림 하중을 받는 고주파열처리 드라이브 차축의 피로수명 평가)

  • Kim, Tae Young;Kim, Tae An;Han, Seung Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.6
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    • pp.567-573
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    • 2017
  • The drive shaft of passenger vehicle has an important role in transmitting the torque between the power train system and the wheels. Torsional fatigue failures occur generally in the connection parts of the spline edge of the drive shaft, when there is significant fatigue damage under repeated twisting loads. A heat treatment, an induction hardening process, has been adopted to increase the torsional strength as well as the fatigue life of the drive shaft. However, it is still unclear how the extension of the induction hardening process in a used material relates to its shear-strain fatigue life range. In this study, a shear-strain controlled torsional-fatigue test with a specially designed specimen was conducted by an electro-dynamic torsional fatigue test machine. A finite element analysis of the drive shaft was carried out using the results obtained by the fatigue experiment. The estimated fatigue life was verified through a twisting load test of the real drive shaft in a test rig.

$10^{-10}$ Pa 영역에서의 스퍼터 이온펌프와 Non-Evaporable Getter (NEG) 펌프조합의 배기 특성

  • Jo, Bok-Rae;Han, Cheol-Su;Kim, Yeong-Jun;An, Sang-Jeong
    • Proceedings of the Korean Vacuum Society Conference
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    • 2013.02a
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    • pp.148-148
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    • 2013
  • 스퍼터 이온펌프(Sputter Ion Pump)는 주로 화학흡착으로 동작하며 기계적 진동이 없고, 기름 등의 오염 물질을 배출하지 않으며, 수명이 길어 초고청정 진공이 요구되는 표면실험장치, 표면분석계, 입자가속기 등에서 널리 사용 되고 있다. 일정한 지름을 갖는 다수의 원통 양극과 그 양단에 두개의 음극판을 배치시킨 후, 양극과 음극 사이에 수 kV의 전압을 걸고 원통의 축방향으로 자장을 인가하면 페닝 방전이 발생한다. 냉음극에서 방출된 전자는 양극으로 비행하면서 가스를 이온화한다. 이온분자는 가스흡수성 게터재료로 된 음극에 충돌하여 스퍼터링을 일으키며 게터막를 주변에 증착시킨다. 이온 및 중성 가스는 게터 고체막 속에 주입 포획되는 형태로 배기된다. 스퍼터 이온펌프는 $10^{-5}$ Pa 부근에서 최대 배기속도를 가지며, 압력이 낮아질 수록, 특히 $10^{-10}$ Pa영역 이하에서는 그 배기속도가 급격히 저하되며, $10^{-10}$ Pa영역에서는 배기능력을 거의 상실한다. 따라서 스퍼터 이온펌프 단독으로 진공시스템을 배기할 때 도달압력은 $10^{-9}$ Pa 영역에 머무르게 되며, $10^{-10}$ Pa 이하의 극고진공을 얻기 위해서는, $10^{-8}$ Pa 이하의 압력에서 배기 속도가 압력과 무관한 흡착펌프(getter pump)와 이온펌프를 조합하여 사용한다. 본 실험에서는 $600^{\circ}C$ 이상의 온도로 진공로에서 탈개스시킨 진공용기를 배기속도 450, 60, 30, 20, 5, 3 l/s의 6종류의 이온펌프와 배기속도 400 l/s, 100 l/s의 non-evaporable getter (NEG) 펌프를 조합시켜 배기하여 그 배기 특성을 비교하였다. 도달 압력은 이온펌프의 배기속도가 클수록 낮아지는 경향을 보여주었다. 450 l/s 이온펌프와 400 l/s NEG를 조합하여 배기시킬 때 도달 압력은 ~$2{\times}10^{-10}$ Pa을 기록하여 가장 낮았으며, 3 l/s 이온펌프와 400 l/s NEG를 조합하였을 때는 $ 2{\sim}3{\times}10^{-8}$ Pa을 기록하였다. 450 l/s 이온펌프와 400 l/s NEG를 조합한 경우 잔류가스의 대부분이 수소였으나, 3 l/s 이온펌프와 400 l/s NEG의 조합한 경우에는 메탄의 잔류량이 수소 보다 많았다. 이 결과는 메탄을 배기하지 못하는 NEG의 배기 특성을 보완하기 위해서는 일정 배기속도 이상의 이온 펌프가 필요함을 보여준다.

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Optimization of head mass for tonpilz transducer using finite element method (유한요소법을 이용한 tonpilz 트랜스듀서의 head mass 최적화)

  • Seo, Jin-Won;Choi, Kyoon;Lee, Ho-Yong
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.25 no.4
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    • pp.140-144
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    • 2015
  • Effects of the shape, the size and the material of head mass on performances of tonpilz transducer were studied with a finite element method. The shape of head mass was changed with an angle between symmetric axis and side of head mass of transducer from 0 to 60 degree. As a result of the simulations, the bandwidth leached to 86.4 % at 35.5 degree in case of Al head mass. The size of head mass showed a decrease in the power of transducer with little change of bandwidth. For the Ti head mass, the transmitted power showed 100 % increase with a bandwidth of 88.1 % even though the weight of the head mass increased to 167 % of Al. This can be attributed to the mechanical properties like elastic modulus of Ti relative to Al.

A study of motion characteristics along the connection methods between the floating body and the wave energy convertor (파력발전기의 가동부유체와 본체 사이의 연결방식에 따른 운동특성 연구)

  • Kim, Sung-Soo;Lee, Jong-Hyun;Kang, Dong-Hoon
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2014.10a
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    • pp.17-18
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    • 2014
  • Wave energy generation system is sorted as oscillating water chamber type, over topping device type and wave activating body type. The wave activating body type converts from wave energy to kinetic of the machine one and the power generation amount increases while the motion of a activating body increases. In this paper the wave energy convertor consists of a main body which has a generation system and the activating body. They are connected by a bar type bridge. The twisting moment and angular velocity at a shaft of convertor are calculated when various condition of the incident wave, a diversity of connection methods between the main body and the activating body. It can be used as basic idea for determining the design of wave activating body type convertor.

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Digital Particle Holographic System for Flow-Field Measurements (유동장 계측을 위한 디지털 입자 홀로그래피 시스템)

  • Yan, Yang;Kang, Bo-Seon
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.34 no.3
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    • pp.309-316
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    • 2010
  • In this study, a digital particle holographic system and its application to channel-flow measurements were investigated. A double-exposure hologram recording system that is capable of recording digital holograms in a short time interval was developed. A correlation coefficient method was used to determine the focal plane of particles. The Wiener filter was used to remove noises and improve image quality. Two-threshold and image segmentation methods were used for binary image transformation. The cross-correlation method was used for particle pairing. The developed system was employed to study channel flow fields, and the axial velocities of channel flow were measured. The measurement errors are acceptable, and this proves the feasibility of using the digital particle holographic system as a good tool for flow-field measurements.

Comparison of Acceleration-Compensating Mechanisms for Improvement of IMU-Based Orientation Determination (IMU기반 자세결정의 정확도 향상을 위한 가속도 보상 메카니즘 비교)

  • Lee, Jung Keun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.9
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    • pp.783-790
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    • 2016
  • One of the main factors related to the deterioration of estimation accuracy in inertial measurement unit (IMU)-based orientation determination is the object's acceleration. This is because accelerometer signals under accelerated motion conditions cannot be longer reference vectors along the vertical axis. In order to deal with this issue, some orientation estimation algorithms adopt acceleration-compensating mechanisms. Such mechanisms include the simple switching techniques, mechanisms with adaptive estimation of acceleration, and acceleration model-based mechanisms. This paper compares these three mechanisms in terms of estimation accuracy. From experimental results under accelerated dynamic conditions, the following can be concluded. (1) A compensating mechanism is essential for an estimation algorithm to maintain accuracy under accelerated conditions. (2) Although the simple switching mechanism is effective to some extent, the other two mechanisms showed much higher accuracies, particularly when test conditions were severe.

FRF based Position Controller Design through System Identification for A Hydraulic Cylinder (유압실린더의 위치제어를 위한 시스템 인식을 통한 FRF 기반의 제어기 설계 방법)

  • Seo, Hyoung Kyu;Kim, Dong Hwan;Park, Jong Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.11
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    • pp.1113-1121
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    • 2015
  • In this study, we have focused on the design of a controller and an operating program for the operation of the hydraulic actuators used in a shaker. To control the motion of the shaker accurately, the position of each hydraulic cylinder should be controlled precisely even under an uncertain environment. For this purpose, we have suggested a control algorithm using an FRF (frequency response function) based control which senses the behavior of the actuator in advance, calculates a transfer function through the system identification method, and provides the final control input. The experimental results on the performance of this system were compared with that of a simple PID control algorithm.

A study on the Characteristics of a Centrifugal Fan Vibration and Noise (Centrifugal Fan 송풍기의 진동.소음 특성에 관한 연구)

  • 김태형;김옥현
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.5
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    • pp.999-1003
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    • 1992
  • Because of low noise and small size with huge capacity, a centrifugal fan is widely used for ventilation, air-conditioner and so on, which are very near to human life. Because of the complexity of its vibration and noise generation mechanics, most of researches on them are based on experimental methods. This study is to characterize the centrifugal fan noise and vibration. It is considered that noise is composed of the structural vibration noise and the air flow induced aerodynamic noise. To decouple the structural vibration noise the centrifugal fan is masked with an adhesive tape, such that air blowing is prohibited thus only the structural vibration noise is extracted. The noise level and characteristics in the frequency domain are verified and compared with those of total mixed one. This study shows some significant results that the structural vibration noise has relatively narrow band power spectrum compared with the total mixed one and has a strong periodicity. The sound level is lowered about 5dB by the removal of air flow with the masked fan for an air-conditioner used in this study.