• Title/Summary/Keyword: 기계적 변형률

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Prediction of Thermal Fatigue Life of Engine Exhaust Manifold under Thermo-mechanical Cyclic Loading (열적-기계적 반복하중을 받고 있는 엔진 배기매니폴드의 열피로 수명예측)

  • Choi, Bok-Lok;Chang, Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.7
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    • pp.911-917
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    • 2010
  • In this study, we performed structural and fatigue analyses of the engine exhaust manifold that was subjected to thermo-mechanical cyclic loading. The methodologies used in this study are based on an approach in which the techniques for modeling the exhaust system, the temperature-dependent properties of the material, and thermal cyclic loading are taken into consideration and a reliable strategy is adopted for failure prediction. An application example shows that at an elevated temperature, considerable compressive plastic deformation is observed and that at a low temperature, tensile stresses remain in those parts of the test exhaust manifold where failure is observed. In order to predict fatigue life, mechanical damage is determined on the basis of the stress.strain hysteresis loops by using the classical Coffin.Manson equation and by adopting a method in which the dissipated plastic energy is taken into consideration.

Papers : Three - dimensional assumed strain solid element for piezoelectric actuator/sensor analysis (3 차원 가정변형률 솔리드 요소를 이용한 압전 작동기/감지기 해석)

  • Jo, Byeong-Chan;Lee, Sang-Gi;Park, Hun-Cheol;Yun, Gwang-Jun;Gu, Nam-Seo
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.30 no.2
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    • pp.67-74
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    • 2002
  • The paper deals with a fully assumed strain soild element that can be used for modeling of thin sensors and actuators. To solve fully coupled field problems, the eledtric potential is regarded as a nodal degree of freedom in addition to three translations in an eighteen node assumed strain soild element. Therefore, the induced electric potential can be calculated for a prescribed load and the actuation displacement can be computed for an input voltage. Since the assumed strain solid element can alleviate locking. A finite element code is developed based on the formulation and typical numerical examples are solved for code validation. Using the code, we have conducted parametric study for THUNDER actuator. It is found that a particular combination of materials for layer curvature of THUNDER improves the actuation displacement.

An Experimental Study of Creep Crack Initiation Behavior in 304 and 316 Stainless Steels (304스케인리스강과 316스테인리스강의 크립 균열 발생 거동에 관한 실험적 연구)

  • 최영환;엄윤용
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.6
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    • pp.1193-1202
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    • 1989
  • 본 논문에서는 발전소의 소재로 많이 쓰이고 있는 304 스테인리스강(앞으로는 304SS로 표기함)과 316스테인리스강(앞으로는 316SS로 표기함)의 크립 균열 발생 거동 을 각각 600.deg. C와 625.deg. C에서 조사한다. 이 온도는 발전소의 반응기(reactor)에 사용 되는 304SS와 316SS이 받는 온도이다. 즉 304SS와 316SS의 크립 균열 발생을 지배 하는 파괴 매개변수가 무엇인지가 크립 파괴 실험을 통하여 조사된다. 실험 결과는 이미 제안되어 있는 크립 균열 발생 모델에서 예측된 결과와 비교된다. 특히 304SS 와 316SS은 고온에서의 연성도가 변형률 속도에 따라 변하는 것으로 알려져 있다. 본 연구에서는 '변형률 속도에 따른 재료의 연성도의 변화에 근거한 균열 발생 모델' 을 제안하고, 그 모델에서 예측된 크립 발생 거동을 실험 결과와 비교한다.

Various Dynamic Behavior of Three Point Bend Specimens under Rapid Loading (빠른 하중을 받고 있는 3점 굽힘 시험편들의 다양한 동적거동)

  • Lee, Ouk-Sub;Cho, Jae-Ung;Han, Moon-sik
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.4 s.97
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    • pp.178-188
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    • 1999
  • 충격하중을 받는 시험편 높이의 1/4 길이의 notch를 가진 3점 굽힘시험편들의 기계적 거동에 관한 컴퓨터 시뮬레이션을 하고 이 시뮬레이션에 대한 실험적 검증도 하여 그 타당성을 입증하였다. 시험편들의 양쪽 가장자리(지지점)에서 작용되어지는 여러 가지의 하중속도에 대한 경우들과 탄소성 von Mises 재질인 모델들을 시뮬레이션에 포함시켰으며 이들에 대한 결과들을 간극 개구 변위, 반력, 크랙선단 개구 변위 및 변형률등이 속도에 의존되는 재질(점소성 재질)에 대한 시뮬레이션 결과와 비교하였다. 또한 여러가지의 동적 하중을 받는 상황하에서의 안정성이 본 연구의 시뮬레이션을 통하여 비교되었으며 그 차이점들이 규명되었다.

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A Study on the Equi-Biaxial Tensile Workability for the SPC 3 EN Automobile Killed Steel Sheets (승용차용 SPC 3 EN 킬드 강판의 등 2축 인장 가공성에 관한 연구)

  • 김동원;서대교;김형종
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.10 no.5
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    • pp.645-652
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    • 1986
  • For the analysis of equi-biaxial tension, the Lankford values at the various strain levels were measured experimentally at first. It was clarified that the R values depend on strain to a great extent and based on this result, the analysis of the equi-biaxial tension was carried out. Hill's new yield criterion was used to predict the stress-strain curves theoretically. The value of new parameter, m for the coincidence of the theory with the experiment was 2.1. It is desired that the optimum R-value in the case of m=2.1 is measured at strain, 15% for the reasonable correlation between theory and experiment.

A Numerical Study on the Effect of Initial Shape on Inelastic Deformation of Solder Balls under Various Mechanical Loading Conditions (다양한 기계적 하중조건에서 초기 형상이 솔더볼의 비탄성 변형에 미치는 영향에 관한 수치적 연구)

  • Da-Hun Lee;Jae-Hyuk Lim;Eun-Ho Lee
    • Journal of the Microelectronics and Packaging Society
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    • v.30 no.4
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    • pp.50-60
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    • 2023
  • Ball Grid Array (BGA) is a widely used package type due to its high pin density and good heat dissipation. In BGA, solder balls play an important role in electrically connecting the package to the PCB. Therefore, understanding the inelastic deformation of solder balls under various mechanical loads is essential for the robust design of semiconductor packages. In this study, the geometrical effect on the inelastic deformation and fracture of solder balls were analyzed by finite element analysis. The results showed that fracture occurred in both tilted and hourglass shapes under shear loading, and no fracture occurred in all cases under compressive loading. However, when bending was applied, only the tilted shape failed. When shear and bending loads were combined with compression, the stress triaxiality was maintained at a value less than zero and failure was suppressed. Furthermore, a comparison using the Lagrangian-Green strain tensor of the critical element showed that even under the same loading conditions, there was a significant difference in deformation depending on the shape of the solder ball.

파괴의 원인과 방지대책 - 선박, 해양구조물 파괴를 중심으로 -

  • 김영식
    • Journal of the KSME
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    • v.28 no.4
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    • pp.377-386
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    • 1988
  • 선박, 해양구조물을 중심으로 파괴손상례, 파괴해석방법, 파괴의 방지대책에 대해 기술하였다. 실제 구조물의 파괴는 매우 복합적인 요인에 의해 발생되기 때문에 그 요인 분석이 쉽지 않으나 최근 들어 파괴역학, microfractography의 발달로 비교적 상세하게 파괴요인이 밝혀지게 되었다. 일단 파괴가 발생하면 그 사고를 case study하여 대책을 강구함으로서 같은 류의 사고 발생률을 감소시킬 수 있다. 그러나 새로운 성능을 갖춘 구조물, 특수한 환경에 사용되는 구조물 등과 같 이 이제까지 경험하지 못한 구조물의 경우에는 사고 발생률이 높아 질 수밖에 없다. 이러한 구조물의 파괴를 방지하기 위해서는 보다 정확한 응력 또는 변형률 해석, 각종 현상을 재현한 시뮬레이션 시험법의 개발, 비파괴 검사기술의 개발과 더불어 재료개발에 병행되어야 할 것이다. 아울러 구조물의 잔존수명 예측 기술이 더욱 개발되어야 할 것이다.

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Failure Load Prediction of the Composite Adhesive Joint Using the Damage Zone Ratio (파손영역비를 이용한 복합재 접착 체결부의 파손강도 예측)

  • Lee, Young-Hwan;Ban, Chang-Su;Choi, Jin-Ho;Kweon, Jin-Hwe
    • Composites Research
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    • v.21 no.4
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    • pp.22-28
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    • 2008
  • The composite joint has become an important research area because the structural efficiency of a structure with a joint is determined by its joints rather than by its basic structure since the joints are often the weakest areas in composite structures. In this paper, the strengths of adhesive joints consisting of metal and composites were predicted and tested by the maximum strain theory and damage zone theory. Nonlinear finite element analyses of adhesive Joints considering the material nonlinearity of the adhesive layer were performed. From the tests and analyses, the strengths of the adhesive joints could be predicted to within 22.2% using the damage zone ratio.

Low-Cycle Fatigue in Ni-Base Superalloy IN738LC at Elevated Temperature (니켈기 초내열합금 IN738LC의 고온 저주기피로 거동)

  • Hwang, Kwon-Tae;Kim, Jae-Hoon;Yoo, Keun-Bong;Lee, Han-Sang;Yoo, Young-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.10
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    • pp.1403-1409
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    • 2010
  • For many years, high-strength nickel-base superalloys have been used to manufacture turbine blades because of their excellent performance at high temperatures. The prediction of fatigue life of superalloys is important for improving the efficiency of the turbine blades. In this study, low cycle fatigue tests are performed for different values of total strain and temperature. The relations between strain energy density and number of cycles before failure occurs are examined in order to predict the low cycle fatigue life of IN738LC super alloy. The results of low cycle fatigue lives predicted by strain energy methods are found to coincide with experimental data and with the results obtained by the Coffin-Manson method.

Temperature-Dependent Viscoplastic-Damage Constitutive Model for Nonlinear Compressive Behavior of Polyurethane Foam (폴리우레탄 폼 비선형 압축 거동 해석용 온도 의존 손상 점소성 구성방정식)

  • Lee, Jeong-Ho;Kim, Seul-Kee;Lee, Jae-Myung
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.29 no.5
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    • pp.437-445
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    • 2016
  • Recently, polyurethane foam has been used in various industry fields to preserve temperature environment of structures, and a wide range of loads from the static to the dynamic are imposed on the material during a life period. The biggest characteristic of polyurethane foam is porosity as being polymeric material, and it is generally known that insulation performance of the material strongly depends on internal void size. In addition, polyurethane foam's mechanical behavior has high dependence on strain rate and temperature as well as being highly non-linear ductile for compression. In the non-linear compressive behavior, volume fraction of voids and elastic modulus decrease as strain increases. Therefore, in this study, temperature-dependent viscoplastic-damage constitutive model was developed to describe the non-linear compressive behavior with the aforementioned features of polyurethane foam.