• Title/Summary/Keyword: 기계적 물성 시험

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Numerical Study on Effect of Using Elastic Pads in Flexible Forming Process (가변성형 공정에서 탄성 패드의 영향에 관한 수치적 연구)

  • Heo, Seong-Chan;Seo, Young-Ho;Noh, Hak-Gon;Ku, Tae-Wan;Kang, Beom-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.5
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    • pp.549-556
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    • 2010
  • In general, materials that can be used to form elastic pads, such as urethane and rubber, are often used in flexible forming processes by inserting the pads between a blank and flexible die for smoothing the forming surface that is formed by a reconfigurable die. In this study, the effects of the elastic pad on formability in the flexible forming process for sheet metals are investigated by performing numerical simulations. In the simulation, the hyperelastic material model is used, where the urethane elastic pads serve as elastic cushions. Case studies are carried out for elastic materials with different hardness values and thicknesses. The results are used to evaluate formability by comparing the configuration of the deformed blank and its major cross-sectional profiles. It is verified that the elastic pad used in the flexible forming process for sheet materials should be hard and that its thickness should be chosen appropriately.

Mechanical Properties Prediction by Geometric Modeling of Plain Weave Composites (평직 복합재료의 기하학적 모델링을 통한 기계적 물성 예측)

  • Kim, Myung-jun;Park, Jung-Sun
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.44 no.11
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    • pp.941-948
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    • 2016
  • Textile composite materials have been widely applied in aerospace structures due to their various advantages such as high specific stiffnesses and strengths, better out-of-plane performances, impact and delamination resistances, and net shape fabrications. In this paper, a modified geometric model of repeating unit cell (RUC) is suggested based on the Naik's model for 2D plain weave textile composites. The RUC geometry is defined by various parameters. The proposed model considers another parameter which is a gap length between adjacent yarns. The effective stiffnesses are predicted by using the yarn slicing technique and stress averaging technique based on iso-strain assumption. And the stiffnesses of RUC are evaluated by adjusting the gap ratio and verified by comparing with Naik's model and experimental data for 2D plain weave composite specimens.

Synthesis of Multifunctional AN-co-(MMA/IA) Fibrous ion-exchanger by Hydrolysis and Adsorption Properties for Trace Transition Elements (가수분해에 의한 AN-co-(MMA(IA) 다관능성 섬유이온교환체의 합성 및 미랑 전이금속 흡착특성)

  • 황택성;이선아;황계순
    • Polymer(Korea)
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    • v.25 no.6
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    • pp.765-773
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    • 2001
  • In In order to remove harmful trace elements such as $Co^{2+}$, $Ni^{2+}$ , $Cr_2O_7\;^{2-}$ from water, we synthesized AN-co-(MMA/IA) according to various mole ratio of monomers and spun by wet-spinning. And multi-functional PAN ion exchangers were prepared by hydrolysis. We observed structure, degree of functionalization, ion exchange capacity, distribution coefficient and mechanical properties for ion exchanger. Anion exchange capacity decreased in 4.5 ~ 4.2 meq/g with increasing of IA content and cation exchange capacity increased in 1.8 ~ 2.2 meq/g. Tensile strength of the ion exchanger increased up to 0.008 mol% IA content and appeared maximum value by 216$kg/cm^2$Distribution coefficient for AN-co-(MMA/IA) ion exchanger appeared maximum value for Co(II), Ni(II) in pH 5-6 range and for Cr(III) in pH 3-4 range. And the adsorption capacity was in the order of Cr(III) > Co(II) > Ni(II) for multicomponent in continuous process.

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Forensic Engineering Study on Assessment of Damage to Pressure Vessel Because of CNG Vehicle Explosion (CNG 차량 폭발의 용기 손상 평가에 관한 법공학적 연구)

  • Kim, Eui-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.4
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    • pp.439-445
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    • 2011
  • Forensic Engineering is the art and science of professionals qualified to serve as engineering experts in courts of law or in arbitration proceedings. Buses using compressed natural gas (CNG) trend to be extended in use internationally as optimal counterplan for reducing discharge gas of light oil due to high concern about environment. However, CNG buses have to be equipped with composite pressure vessels (CPVs); since the CPVs contain compressed natural gas, the risks in the case of accident is very high. Hence, the investigation of such accidents is usually associated with engineering analysis. Among the possible reasons for such CNG explosion accidents is vehicle fire and vessel fracture. By conducting formal inspection and engineering tests, in this study, the cause of vessel explosion is investigated by analyzing the failure mechanism by fractography and by comparing the material properties of a reference part with those of a problem part by adopting instrumented indentation technique.

Evaluation of the Basic Properties of Materials for Application of Functional Plaster Mortar (기능성 미장 모르타르의 현장 적용을 위한 재료별 기초 물성에 관한 평가)

  • Cho, Do-Young;Kim, Gyu-Yong;Miyauchi, Hiroyuki
    • Journal of the Korea Institute of Building Construction
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    • v.12 no.2
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    • pp.152-160
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    • 2012
  • The development of building must be accompanied with construction technology and performance of materials. In particular, wet processes have a high level of dependence on manpower and a low level of diversification of materials used. This study aimed to determine the applicability of various materials for wet process, mechanized construction and eco-friendly building materials through a comparison with dry premixed mortar. As a result, it was found that resin plaster and gypsum plaster's strength is lower than that of dry cement mortar, but their mechanization application, construction simplification, smoothness and bond strength are higher than that of dry cement mortar. And estimate that is valid as workability, bonding strength, eco-friendly building material in occasion of gypsum plaster.

Development of Integrated Design System for Automotive Rubber Components (자동차 방진고무부품 통합설계시스템 개발)

  • Woo, Chang-Su;Kim, Wan-Doo;Park, Hyung-Sung;Shin, Wae-Gi
    • Elastomers and Composites
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    • v.47 no.3
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    • pp.188-193
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    • 2012
  • The fatigue analysis and lifetime evaluation are very important in design procedure to assure the safety and reliability of the rubber components. Recently, the design, analysis and evaluation technology was required to achieve the high quality, fidelity, reliability of rubber products. However, rubber manufacturing companies of our country have uesd the method of trial and error and experience in the process of a compound mixing, manufacturing and improvement of rubber properties. The objectives of this study are to establish the test methods of rubber material and to make the database of rubber material properties and to evaluate the performance of rubber components and to construct the prediction system of fatigue life. Fatigue lifetime prediction methodology of the rubber component was proposed by incorporating the finite element analysis and fatigue damage parameter from fatigue test.

Anode Properties of Sn-Ni Nanoparticle Composites for Rechargeable Lithium Batteries (주석-니켈 나노입자 복합체의 리튬 이차전지 음전극 특성)

  • Kim, Kwang-Man;Kang, Kun-Young;Choi, Min-Gyu;Lee, Young-Gi
    • Korean Chemical Engineering Research
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    • v.49 no.6
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    • pp.846-850
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    • 2011
  • Nanocomposite anodes for rechargeable lithium battery are prepared by mixing tin and nickel nanoparticles via wet method and their electrochemical properties are examined. The Sn-Ni nanocomposite anode shows a maximum discharge capacity of 700 mAh $g^{-1}$ at the first cycle but very poor cycle performance. This means that the electrode porosity and the Ni component formed by the simple mixing of nanoparticles no longer play the role of buffering the volume expansion/contraction of Sn component during charge-discharge. To solve the cycle performance problem, a novel nanostructured Sn-Ni anode should be designed and tested.

Investigation into the Thermal Stability of Fluoropolymer Coating for Heat-Resistant Application (내열성 불소수지 코팅막의 열 안정성에 관한 연구)

  • Cho, Hey-Jin;Ryu, Ju-Hwan;Byun, Doo-Jin;Choi, Kil-Yeong
    • Polymer(Korea)
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    • v.29 no.1
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    • pp.96-101
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    • 2005
  • Fluoropolymer of PTFE and PFA etc. is a heat resistance polymeric material that it is known as that maximum continuous use temperature reaches for 260 $^{\circ}C$. It was observed that these polymers had the enough thermal stability so enough that it was kept by thermal aging of 280 $^{\circ}C$/7 weeks too in this study. However, such thermal stability means that bulk material property is kept such as mechanical strength, melting point and initial pyrolysis temperature etc. If these polymers are evaluate by coating property such as surface contact angle, surface morphology, surface scratch, thing that heat resistance is not enough was confirmed in this study. Thermal aging of flouropolymer coating was achieved by gear aging oven that the exchange rate of air was controlled, and the analysis results were indicating serious damage of surface morphology and adhesive strength on metal substrate.

Resin Optimization for Manufacturing CFRP Hydrant Tanks for Fire Trucks (소방차용 CFRP 소화전 탱크제조를 위한 수지 최적화 연구)

  • Huh, Mong Young;Choi, Moon Woo;Yun, Seok Il
    • Composites Research
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    • v.35 no.4
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    • pp.255-260
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    • 2022
  • Lightweight hydrant tanks increase the amount of water that can be carried by fire trucks, resulting in longer water spray times during the initial firefighting process, which can minimize human and property damages. In this study, the applicability of carbon-fiber-reinforced polymer (CFRP) composites as a material for lightweight hydrant tanks was investigated. In particular, the resin for manufacturing CFRP hydrant tanks must meet various requirements, such as excellent mechanical properties, formability, and dimensional stability. In order to identify a resin that satisfies these conditions, five commercially available resins, including epoxy(KFR-120V), unsaturated polyesters(G-650, HG-3689BT, LSP8020), vinyl ester(KRF-1031) were selected as candidates, and their characteristics were analyzed to investigate the suitability for manufacturing a CFRP hydrant tank. Based on the analyses, KRF-1031 exhibited the most suitable properties for hydrant tanks. Particularly, CFRP with KRF-1031 exhibited successful results for thermal stability and elution tests.

A Study on the Development of Impact Analysis Model of Roll Control System for Course Correction Munition (탄도 수정탄 롤제어시스템 충격해석 모델 개발에 관한 연구)

  • Ko, Jun Bok;Yun, Chan Sik;Kim, Yong Dae;Kim, Wan Joo;Cho, Seung Hwan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.8
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    • pp.737-742
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    • 2015
  • Course correction munition are a weapson system for precision attacks and are assembled by applying a ballistic control system to existing projectiles. The roll control system is a subsystem of the ballistic control system and is placed between the guidance and control units inside of the projectile, which undergoes a 5000g lateral acceleration. Thus, it is very important to design the system to endure this load. Many developed countries evaluate the performance and safety of course correction munitions' parts using live-fire gun launch tests or a soft recovery system. However, these methods are expensive and slow. Thus, in this study, we develop impact analysis model of the roll control system using CAE. We apply the code to simulate impact phenomenon and use Johnson-Cook material model for modeling the high strain rate effect on the materials. We also design bearings in detail to analyze their behavior and verify the reliability of CAE model through gas-gun impact tests of the roll control system.