• Analytical Science and Technology
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• v.6 no.2
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• pp.197-205
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• 1993

Blends of elemental Ni and 20 weight % Cr powder were milled for different period in a laboratory attritor. Powder size distribution, microstructure and X-ray diffraction characteristics were investigated as a function of processing period. Saturated magnetization, Ms and coercive force, Hc we also measured and compared with plasma melted ingot to confirm the mechanically alloyed states. Mechanical alloying occurred as a consequence of the partition of powders and the increase of interfacial area driving diffusing of Cr into Ni. However, magnetic properties of chemically homogeneous solid solution like melted ingot has not been observed even though steady state of submicron grain size has been achieved after milling over 15 hrs. Further mechanical alloying period gave refinement of grain size, which resulted in the increase of alloyed layer. It is concluded that homogenization should be controlled by the increase of interfacial area between constitutive powders caused by plastic particle deformation and by the diffusion of Cr within the alloyed phase into Ni-rich phase through lattice defects.

• Elastomers and Composites
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• v.41 no.1
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• pp.27-39
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• 2006

In this study, modified DA-MMT filled NR/DA-MMT nanocomposites were manufactured by a latex method and a compounding method. Cure characteristics and mechanical properties of the Cloisite 15A, carbon black, Na-MMT filled NR compounds and the DA-MMT filled NR compound by a latex method were also evaluated. The filler content of all compounds was 10phr except the carbon black filled compound. Degree of intercalation and dispersion was characterized by X-ray diffraction (XRD) and transmission electron microscope (TEM). According to the XRD diffraction pattern and TEM analysis, extensive intercalation and homogeneous dispersion of the clay were obtained after the two-roll milling. Although the layer distance was increased, some parts of DA-MMT showed the layer distance of Na-MMT after vulcanization. DA-MMT filled NR compounds showed the highest ODR torques, tensile strength, modulus, and tear energy. The NR/DA-MMT nanocomposite (by a latex method) compared with a NR/DA-MMT nanocomposite (by a compounding method) was found that the improvement of the mechanical properties was mainly due to the degree of dispersion of the clay.

• Proceedings of the Korean Vacuum Society Conference
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• 2016.02a
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• pp.132-132
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• 2016

기계 가공품의 정밀화, 경량화 요구로 난색재로 분류되는 비철분야 및 복합재 가공용 공구개발에 대한 수요가 급증하고 있으나, 기존 난삭재 가공 시 절삭공구의 마모가 빠르고, 상대재의 융착 불량 등이 공구 수명 감소의 주요 영향으로 보고된다. 상기문제를 해결하기 위해 절삭가공 공정 중 과다한 절삭유의 사용에 따른 가공비용, 에너지소모 증가, 환경오염 등으로 절삭유의 최소화 또는 절삭유를 사용하지 않는 표면처리기술등의 친환경 가공기술의 개발이 필요하다. 내융착 및 내마모 특성 향상을 위한 표면코팅 방법으로 수소가 포함되지 않은 고경도 비정질 카본 (ta-C)이 있으나, ta-C 코팅 막은 경도 30 - 80 GPa, 잔류응력 3 - 10 GPa 범위로 일반 경질 코팅 막 (AlTiN, TiSiCrN : 평균 3 GPa)에 비해 높고 산업적 활용이 가능한 0.5 - 1.5 um 두께 수준의 후막화가 힘들어 매우 우수한 절삭공구용 코팅 막 특성에도 불구하고 적용사례가 매우 적다. 따라서, 본 연구에서는 아크플라즈마 방식 (Filtered Cathode Vacuum Arc Plasma, FCVA)을 활용한 고경도/무수소 카본 코팅 막을 후막형태로 증착하여 비철금속가공용 절삭 공구류의 수명향상 기법을 제시하고자 한다. ta-C 코팅 막의 기초 공정개발 단계에서는 바이어스 전압, 공정시간을 달리하여 ta-C 코팅 막의 기계적 물성(경도: $50{\pm}3GPa$, 잔류응력: $6{\pm}1GPa$, 밀착력: 30N 이상 및 트라이볼로지 특성: 마찰계수 0.1 이하, 마멸량: $1.85{\times}10-14mm^3$)을 확보하여 절삭공구로의 공정실용화 적용검토를 실시하였다. ta-C 코팅 막은 (1) WC 공구 및 기존 상용품인 (2) TiAlN/TiN/WC 구조에 대해 증착을 실시하였으며 코팅 막의 두께 변화에 따른 실제 절삭환경에서의 내수명 관측을 진행하였다. 시험결과, ta-C/WC의 단일막 구조인 절삭공구의 경우, 실제 절삭환경에서 쉽게 박리가 발생하여 코팅 막으로서의 효과를 나타내지 못하였다. 이는, 기초 공정개발 단계에서의 밀착력 기준이 실제 환경과 부합하지 않는 것을 의미하며 추후 공정개선을 통해 극복하고자 한다. 반면에, 상용품인 (2) TiAlN/TiN/WC 구조의 절삭공구 대비 ta-C/TiAlN/TiN/WC 구조에서 내수명 증가는 약 2.5배 (기존 300회, 코팅 후 800회)로 증가하였으며 ta-C 코팅 막의 두께가 $0.6-0.8{\mu}m$일 때 최대치를 취한 후 감소하였다. 이를 통해, 절삭공구로의 ta-C 코팅 막 효과는 최외각 층의 두께 범위와 모재 강도보강을 할 수 있는 적절한 중간층 막 (TiN/TiAlN 층)이 혼합되어 나타난 것으로 사료되며 현재 산업계로의 적용을 위한 대량생산용 코팅장비의 개발 및 비용절감을 위한 공정개발이 진행 중이다.

• Polymer(Korea)
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• v.31 no.5
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• pp.422-427
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• 2007

Semiconducting layers are thin rubber film between electrical cable wire and insulating polymer layers having a volume resistivity of ${\sim}10^2{\Omega}cm$. Commercial semiconducting layers ire composed of polymer composites reinforced with more than 30 wt% of carbon blacks. A new semiconducting material was suggested in this study based on the carbon nanotube(CNT)-reinforced polymer nanocomposites. CNT-reinforced polymer nanocomposites were prepared by solution mixing and precipitation with various polymer type and dual filler system. The mechanical, thermal and electrical properties were investigated as a function of polymer type and dual filler system based on CNT and carbon black. The volume resistivity of composites was strongly related with the crystallinity of polymer matrix. With the decreased crystallinity, the volume resistivity decreased linearly until a critical point, and it remained constant with further decreasing the crystallinity. Dual filler system also affected the volume resistivity. The CNT-reinforced nanocomposite showed the lowest volume resistivity. When a small amount of carbon black(CB) was replaced the CNT, the crystallinity increased considerably leading to a higher volume resistivity.

• Applied Chemistry for Engineering
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• v.4 no.2
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• pp.308-317
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• 1993

The study is related to the synthesis of acrylic acid by selective oxidation of acrolein on Mo-V-W multicomponent mixed oxide catalysts. Mo-V-W-O(WVM), Mo-V-O/Mo-W-O(VM/WM), Mo-W-O/Mo-V-O(WM/VM) and mechanical mixtures of Mo-V-O and Mo-W-O(M-VM+WM) were prepared and characterized by BET, XRD, SEM and EPMA. Catalytic activity of these catalysts was tested in a continuous fixed bed reactor. In WVM catalysts small amount of tungsten added to VM increased surface area and selectivity of acrylic acid, but excess amount of tungsten decreased reaction rate of acrolein and selectivity. VM/WM catalysts, VM supported on WM, showed higher activity and selectivity than WM/VM catalysts where WM is supported on VM. Phase cooperation between WM and VM was observed in mechanical mixture of WM and VM and they showed higher yield than WM or VM.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.4 no.3
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• pp.218-222
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• 2003

본 연구의 목표는 난연화를 위한 기존 공법의 단점 보완과 환경 친화적인 난연제를 사용한 비 난연 XLPE 케이블의 난연화 방법과 최적의 난연 코팅액 배합에 있다. 전력용, 통신용 둥과 같이 고난연성이 요구되는 경우 기존 컴파운드 방법으로는 난연제를 다량으로 첨가하여 사용하며, base polymer와의 혼합성, 기계적인 물성에도 영향을 끼쳐서는 안 되는 등 여러 가지 요구 조건을 만족시켜야 하는 문제점을 가지고 있다. 각 난연 코팅액에 따른 코팅 표면을 고찰한 결과 모든 코팅의 표면은 깨끗하였으며, 코팅층의 두께는 약 10-20㎛로 일정하게 코팅이 되었다. TBBA/Sb₂O₃, TBBA/Zinc Borate의 무게비(wt%)가 1:0.7 이상부터 난연 효과를 보였다. 또한 Mg(OH)₂/Zinc Borate의 경우는 무게비(wt％)가 1:0.5, 1:0.6에서 난연효과를 보였으나, 1:0.7 이상에서는 난연 효과가 떨어지는 현상을 보였다. Mg(OH)₂/AF100 S/Zinc Borate의 경우는 AF100 S의 첨가량이 증가할수록 난연성이 향상되었다. 난연 코팅액의 열 분해 거동을 비교한 결과, Mg(OH)₂/Zinc Borate의 경우 초기 분해 온도가 유기계 난연제를 사용하였을 경우보다 늦어졌으며, 최종 잔류 탄화물 양도 많이 생성되었다. Mg(OH)₂/AF100 S/Zinc Borate의 경우 난연 효과를 상승을 위해 인계 난연제(AF100 S)를 첨가하였으나. 오히려 초기 분해온도가 빨라졌으며 잔류 탄화물의 양도 적게 나타났다. 그러나 연소 테스트 결과 가장 우수한 난연 효과를 보였다.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.39 no.1
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• pp.53-59
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• 2015

Combustion characteristics for co-firing of biomass (Walnut Shell) as blending fuel in coal fired boiler have investigated using thermogravimetric analyser (TGA) and drop tube reactor (DTR). The results show that devolatilization and char combustion for WS occurs at lower temperature than those of existing coals and has lower activation energy value, which is resulting in higher reactivity. When the WS is blended with coal, TGA results show linear profiles depending on blending ratio for each fuel. However, DTR results exist the non-additive phenomena for blending of WS. As blending ratio of WS increase, the UBC decrease at BBR 5%, but the UBC rather increase from BBR 10% due to oxygen deficiency formed from rapid combustion of WS. This paper propose that fuel lean condition by oxygen rich lead to higher blending ratio of biomass by solving the oxygen deficiency condition.

• Korean Chemical Engineering Research
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• v.47 no.6
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• pp.795-800
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• 2009

In this study, the $CO_2$ removal characteristics of the Vortex tube type absorbtion apparatus were investigated to enhance the compactness of $CO_2$ absorption process and to reduce the amount of absorbing solution of the $CO_2$ separation process. The Vortex tube with the diameter of 17 mm and the length of 250mm was introduced in the experimental apparatus to treat $20Nm^3/hr$ of $CO_2$ containing flue gas. The flue gases for experiments containing 11~13 vol% of $CO_2$ were supplied from the coal-firing CFBC power plant with 12 ton/hr of steam producing capacity. The mixed solutions of 20 wt% of MEA as base solution with the adding solutions like HMDA, AMP and KOH were used as absorbents. The experiments were executed under the various conditions like the absorbing solution concentrations in the range of 20 to 50 wt%, the flow rate of $CO_2$ containing flue gases in the range of 6 to $15Nm^3/hr$ and the flow rate of absorbing solution in the range of 1.0 to 3.0 l/min. As a results, the $CO_2$ removal efficiency of mixed absorbent of 20 wt% of MEA with HMDA was remarkable. From this study, we concluded that the efficient separation of $CO_2$ from flue gases using the features of the Vortex tube type absorbing unit for gas/liquid contact and the separation of gas/liquid be possible. But more works are needed to increase the $CO_2$ removal efficiency of Vortex tube process.

• Journal of the Korean earth science society
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• v.27 no.1
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• pp.61-72
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• 2006

Numerical studies on the influence of interaction between atmosphere and ocean on the variation of Karman vortex at the lee side of Jeju Island were carried out. Karman vortex tends to be occurred at limited height associated with Hanla mountain. And we can find clear Karman vortex at 900 hPa height in this study. One big vortex cell occurred at lee side of Jeju Island in the begging stage of its development and the cell was divided into three small cells as time goes by. And the strength and lifetime of small vortexes depend on the distribution of SST (Sea Surface Temperature). Weak gradient of SST makes long-lasting Karman vortex but produces weak potential vorticity at lee side of Jeju-do in comparison with the vortex under strong SST gradient. Strong SST gradient also increases not only the mixing depth but also the mixing ratio at lower level of troposphere. And the increased atmospheric mixing decreases the mechanical forcing due to isolated topography. Then the strength of Karman vortex at the lee side of Jeju Island becomes weak under strong gradient of SST. Thus the evolution of Karman vortex is closely related to distribution of SST around the isolated island.

• Journal of IKEEE
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• v.23 no.4
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• pp.1175-1181
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• 2019

In this paper, we have studied the chemical mechanical polishing(CMP) characteristics of mixed abrasive silica slurry(MAS) retreated by adding of manganese oxide(MnO₂) abrasives within 1:10 diluted silica slurry. A slurry designed for optimal performance should produce high removal rates, acceptable polishing selectivity with respect to the underlying layer, low surface defects after polishing, and good slurry stability. The polishing performances of MnO₂ abrasive-added MAS are evaluated with respect to their particle size distribution, surface morphology, and CMP performances such as removal rate and non-uniformity. As an experimental result, we obtained the comparable slurry characteristics compared to original silica slurry in the view-point of high removal rate and low non-uniformity. Therefore, our proposed MnO₂-MAS can be useful to save on the high cost of slurry consumption since we used a 1:10 diluted silica slurry.