• Applied Chemistry for Engineering
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• v.23 no.4
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• pp.409-415
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• 2012

To recycle the steel slag as manufactured composite materials of polymer concretes, we used the atomizing method to make round aggregates from steel slag, which is treated as industrial wastes. A round rapid-cooled steel slag was used to replace fine aggregate (river sand) or coarse aggregate (crushed aggregate), depending on the grain size. To examine general physical properties of polymer concrete composites manufactured from rapid-cooled steel slag, the polymer concrete specimen with various proportions depending on the addition ratio of polymer binder and replacement ratio of rapid-cooled steel slag were manufactured. In the result of the tests, the mechanical strength of the specimen made by replacing the optimum amount of rapid-cooled steel slag increased notably (maximum compressive strength 117.1 MPa), and the use of polymer binder, which had the most impact on the production cost of polymer concrete composites, could be remarkably reduced. However, the mechanical strength of the specimen was markedly reduced in hot water resistance test of polymer concrete composite.

• Journal of the Korea Concrete Institute
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• v.17 no.1 s.85
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• pp.77-84
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• 2005

The steel slag, a by-product which is produced by refining pig iron during the manufacture of steel, is mainly used as road materials after aging. It is necessary to age steel slag for long time in air because the reaction with water and free-CaO in steel slag could make the expansion of volume. This problem prevents steel slag from being used as aggregate for concrete. However, steel slag used in this study was controled by a air-jet method which rapidly cools substance melted at a high temperature. The rapidly-chilled method would prevent from generation of free-CaO in steel slag. This study dealt with the influence of the using rate of rapidly-chilled steel slag on flow, dosage of SP, W/C ratio, and strength of mortar by statistical experimental design. Also, the results of this experiment were approved by statistical analysis methods, such as analysis of variance and F-testing. As results of F-testing, this paper proved at $1\%$ level of significance that the more the using rate of rapidly-chilled steel slag increased, the more this affected the enhancement of flow, the decrease of dosage of SP and W/C ratio, and the development of compressive strength. Also, considering the fluidity and compressive strength of mortar, it is desirable to use $75\%$ of rapidly-chilled steel slag for river sand.

• Journal of the Korea institute for structural maintenance and inspection
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• v.13 no.1 s.53
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• pp.78-87
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• 2009

When the steel slag is utilized to the concrete as the alternative fine aggregate, its use is limited as the concrete aggregate because of expansibility caused by much quantity of free CaO. So, this study is intended to examine the characteristics of the concrete which uses the rapidly cooled steel slag whose content of free CaO is sharply reduced by rapidly cooling the steel slag as the fine aggregate. Accordingly, by comparing and considering the results of the concrete slump loss test with the different substitution ratio and fine aggregate ratio of rapidly cooled steel slag, hydration by XRD and SEM analysis, compressive test by age, a length variation test and rapid chloride ion penetration test, the rapidly cooled steel slag's proper substitution ratio and the fine aggregate ratio was derived.

• Resources Recycling
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• v.24 no.5
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• pp.63-71
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• 2015

The purpose of this study is to investigate the optimum replacement rate and material properties of eco-friendly recycled concrete using recycled coarse aggregates and rapid-chilled steel slag fine aggregates. The replacement rate of recycled coarse aggregates was increased from 30% to 50% of total volume of coarse aggregates and the rapid-chilled steel slag aggregates were substituted for 10% to 50% of total volume of fine aggregates. As a result, the increment of recycled coarse aggregates in concrete caused the reduction of the compressive strength. On the other hand, as increasing the replacement ratio of rapid chilled steel slag aggregates, the compressive strength was enhanced. Furthermore, the optimum use of rapid chilled steel slag aggregates was suggested up to 20~30% of fine aggregates and the use of it could be helpful to expand the replacement rate of recycled aggregates.

• Applied Chemistry for Engineering
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• v.23 no.2
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• pp.210-216
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• 2012

For the recycling of rapid-cooled steel slag, various specimens were prepared with the various replacement ratios of the rapid-cooled steel slag and the addition ratios of polymer binders. The physical properties of these specimens were then investigated by absorption test, compressive strength test, flexural strength test and hot water resistance test, and the pore and the micro-structure analysis was performed using scanning electron microscope. Results showed that the flexural strength increased with the increase of rapid-cooled steel slag and polymer binder, but the compressive strength showed a maximum strength at a certain proportion. By the hot water resistance test, compressive strength and flexural strength decreased remarkably and the total pore volume increased but the pore diameter decreased. SEM observation of the structure before the hot water resistance test revealed a very compact infusion of structure but the decomposition or thermal degradation appeared in polymer binders when observed after the hot water resistance test.

• Journal of the Korea Concrete Institute
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• v.19 no.5
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• pp.549-555
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• 2007

Although blast furnace slag has been widely used in concrete as a cementitious admixture or aggregate for many years, the slowly cooled steel slag is not used in concrete but mainly in road. Its use in concrete operates problem such as the lack of volume stability due to high free CaO content, which can be potentially hazardous in concrete. However, the rapidly cooled steel slag by atomization has a low free CaO content, a high density, and a spherical shape, so it is expected to use in concrete so much. This paper is to understand the probability that the rapid cooled steel slag can replace the silica sand used as aggregate in the epoxy mortar. We did the experimental study on the properties of the epoxy mortar having various replacement proportion of rapidly cooled steel slag. This study shown that increasing content of the rapidly cooled steel slag in epoxy mortar lead to increase largely the passing time of nozzle by O-lot, compressive strength and flexural strength. However except the flow is almost same level. So we understand that the rapidly cooled steel slag has positive effect on increasing of properties in epoxy mortar.

• Applied Chemistry for Engineering
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• v.19 no.6
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• pp.652-660
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• 2008

For the recycling of rapid-chilled steel slag, the mechanical strengths and physical properties of EVA-polymer modified mortars with the various replacement ratios of rapid-chilled steel slag were investigated. Twenty five specimens of polymer modified mortars were prepared with the five different amounts of EVA-polymer modifier (0, 5, 10, 15, 20 wt%) and rapid-chilled steel slag (0, 25, 50, 75, 100 wt%). For the investigation of the characteristics of polymer modified mortars, the measurements such as water-cement ratio, unit volume weight, air content for fresh mortar and compressive strength, flexural strength, water absorption, hot water resistance, porosity and SEM investigation for curing specimens were conducted. As a results, with an increase in the replacement ratio of rapid-chilled steel slag, water-cement ratios decreased but unit volume weight increased remarkably. With increasing EVA-polymer modifier and the replacement ratio of rapid-chilled steel slag, percent of water absorption decreased but compressive and flexural strengths increased remarkably. By the hot water resistance test, mechanical strengths decreased but total pore volume and porosity increased remarkably. In the SEM observation, the components of specimen were shown to stick to each other in the form of co-matrix phase before hot water resistance test, but polymer modifier of co-matrix phase was decomposed or deteriorated after hot water resistance test.

• Resources Recycling
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• v.17 no.1
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• pp.73-79
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• 2008

Along with the increased social infrastructures and reconstruction, the demand for aggregate, which is used in concrete, has rapidly increased. However, there are problems due to the exhaustion of natural aggregate resources, and strict restrictions. In this study, the possibility of using rapid chilled steel slag as a substitutive material of fine aggregate is determined from the property test and mechanical test for the concrete that is made with rapid chilled steel slag, which highly decreases the free CaO, the main problem of the steel slag.

• Journal of the Korean Recycled Construction Resources Institute
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• v.6 no.4
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• pp.112-118
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• 2012

Steel industry produces many by-products and wastes such as blast furnace slag, electric arc furnace slag, and converter slag. As in the case of rock, the main component of steel slag are CaO and $SiO_2$ ; further, steel slag is as alkaline as portland cement or concrete. Electric arc furnace oxidizing slag is possible to use as an aggregate for concrete ; however, it has been reclaimed because of it's expansibility caused by free CaO. Recently, a innovative rapid cooling method for melting steel slag has been developed in Korea, which reduces free lime content to minimum level and increases the stability of iron oxide. Therefore, this study describes the results of a series of research to utilize globular shape of electric arc furnace oxidizing slag fine aggregates made by rapidly cooled method for the construction industry by cooling rapidly melted slag from the steel industry. First of all, an experiment was carried out to investigate the quality characteristics of rapidly cooled electric arc furnace oxidizing slag fine aggregates in order to determine whether they can be applied to the construction industry. Then, by applying them to concrete of various particle sizes, we explored experimentally the desired condition to apply rapidly cooled electric arc furnace oxidizing slag fine aggregates to concrete.

• Journal of the Korean Recycled Construction Resources Institute
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• v.7 no.2
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• pp.70-77
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• 2012

The Ladle Furnace Slag, about 20% of the electric arc furnace slag, has high content of free CaO and free MgO, which generates the expansion collapse by hydration reaction. Although many researchers have been endeavoring to recycle the EAF reducing slag in construction fields, there is not found the effective recycling method up to now. However, the LFS(Ladle Furnace Slag) contains mineral composition of the system of calcium aluminate with high-reactivity. Therefore, it is possible to developed the quick setting property and the high strength at the early age by the rapid cooling. This study aimed to check the reactive minerals and predict the reactivity with water on the LFS discharged from different steel product plants. The test results show that many types of LFS has hydration reactivity and can use in construction field as a inorganic binder with the rapid setting property.