• Tunnel and Underground Space
• /
• v.17 no.4
• /
• pp.266-284
• /
• 2007

Recently, many efforts have been made to construct the first unlined tunnel, without in-situ concrete lining, in Korea. However, the lack of reliability in the performance of shotcrete as permanent tunnel support prevented from its realization. Shotcrete has been regarded to have significant problems in field application and long term performance because of unsatisfactory strength level and durability compared to those of European countries. In this study, the high strength shotcrete satisfying compressive strength over 40 MPa and flexural strength over 4.5 MPa was developed from optimized mix design. The type of accelerators and the amount of silica fume were selected as the main factors in mixing process and the analyses were carried out up to the elapsed time of 2 years. In order to evaluate the short term durability of shotcrete, an array of laboratory test consisting of freeze-thaw, carbonation chloride penetration and permeability test was performed. For long-term durability tests, specimens have been put in an operated highway tunnel to expose them to the similar environment when they are actually used as an unlined tunnel support. From the strength and durability tests, it was found that only alkali-free based accelerator satisfied the target strength of this study and also, the developed shotcrete showed very high performance in its durability.

• Journal of Korean Tunnelling and Underground Space Association
• /
• v.20 no.2
• /
• pp.485-500
• /
• 2018

The behavior of cement-based permeation grouting is divided into three different groups depending on the grain size distribution of the soils: (1) zone of cement-based permeation grouting not feasible; (2) zone of cement-based permeation grouting feasible; and (3) zone in which an accelerating agent should be added to limit the penetration depth. In the cement-based permeation grouting feasible zone, the concept of a representative pore radius was proposed. The ratios of the representative pore radius to the mean pore radius were obtained by performing laboratory test and comparing with clogging theory; these values were in the range of 1.07 and 1.35 depending on the grain size distribution of the soils. In addition, a functional relationship between the lumped parameter (${\theta}$), the representative pore radius and the w/c ratio were derived by comparing and matching experimental results with predictions from theory. In the zone in which the accelerating agent should be added, the controlling process of gel time to limit the penetration depth was experimentally verified. The test results matched well with those obtained from theory utilizing the developed grout penetration program on condition that the viscosity increasing tendency of grout suspension with time is properly taken into account.

• Proceedings of the Korean Geotechical Society Conference
• /
• 2005.03a
• /
• pp.1307-1315
• /
• 2005

Korean shotcrete technology has been developed by constructing underground space, roads and rails for expanding SOC project. To late, importance of shotcrete is raised due to the efforts for semi-permanent use of underground structure and a long term safety. Shotcrete method and quality criterion have been developed continuously in abroad, but there are no standard and quality criterion of shotcrete in Korea. International quality criterion has been used to domestic conditions, so various problems are occurred in construction field, material, mixture, equipment, and so on. In this study, to establish standard of domestic shotcrete, both internal and external quality criteria were investigate and opinion poll was performed in the construction field. Field test was performed to propose a quality improvement on the shotcrete material.

• Proceedings of the Korea Concrete Institute Conference
• /
• 2005.11a
• /
• pp.555-558
• /
• 2005

The purpose of this study is to evaluate the chemical resistance of polymer powder-modified mortars with special accelerator component. Polymer powder-modified mortars with the accelerator are prepared with various polymer-binder ratios, and tested for flexural and compressive strengths and mass change. Chemicals resistance was tested by dealing with $10\%$ HCl and $5\%\;H_2SO_4$ aqueous solution. As a result, the weight reduction ratio of the mortars decreased with increasing polymer-binder ratio. However, in the viewpoint of strength reduction by chemical attacks, the maximum chemical resistance of the mortars was shown at a polymer-binder ratio of $5\%$.

• Proceedings of the Korea Concrete Institute Conference
• /
• 2005.11a
• /
• pp.559-562
• /
• 2005

The purpose of this study is to evaluate the durability and bond strength of polymer powder-modified mortars with special accelerator components. The mortars were prepared with various polymer-binder ratios and applied to the concrete substrate as a repair material. Bond strength, flexural and compressive strengths, freeze-thaw resistance and carbonation resistance were measured for the test. As a result, bond strength of the mortars was increased with an increase in the polymer-cement ratio, and freeze-thaw resistance and carbonation resistance were significantly improved with increasing polymer-cement ratio also.

• Proceedings of the Korea Concrete Institute Conference
• /
• 2006.05b
• /
• pp.249-252
• /
• 2006

Recently, as it has greatly increased the demand on the serviceability of subway, cable tunnel and underground storage, the stability of tunnel structures has been attracting the concern of engineers and researchers. Thus the aim of the present study is to evaluate acid attack resistance of shotcrete using in tunnel structures. And, in order to understand the deterioration mechanism, test using scanning electron microscopy(SEM) analysis and X-ray diffraction showed that the deterioration mechanism due to acid attack in shotcrete.

• Proceedings of the Korea Concrete Institute Conference
• /
• 2005.11a
• /
• pp.527-530
• /
• 2005

Shotcrete have become a deterioration which is used in the underground such as groundwater and soil in sulfate ion. Sulfate attack on concrete structures in service is not widespread, and the amount of laboratory-based research seems. to be disproportionately large. In this study, immersion test using $Na_2SO_4$ solution($1,2,5\%$) was performed to evalute the resistance of shotcrete. From the results of the immersion test for 112 days of exposure. In order to understand the deterioration mechanism due to seawater attack, test using scanning electron microscopy(SEM) analysis and X-ray diffraction showed that the deterioration mechanism due to sulfate attack in shotcrete.

• Proceedings of the Korea Concrete Institute Conference
• /
• 2003.05a
• /
• pp.609-617
• /
• 2003

The use of Shotcrete(Sprayed concrete) for the support of underground excavations was pioneered by the Civil engineering industry. Permanent shotcrete tunnel linings such as Single-shell, NMT(Norwegian Method of Tunnelling) have been constructed in many countries for reducing construction time and lowering construction costs instead of conventional in-situ concrete linings. Among essential technologies for successful application of Permanent Shotcrete Linings, high performance shotcrete having high strength, high durability, better pumpability has to be developed in advance. This paper presents the ideas and the first field test results of wet-mixed Steel Fiber Reinforced Shotcrete(SFRS) with powder types cement mineral accelerator. From the results, wet-mix SFRS with powdered accelerator exhibited good early strength improvement and less rebound ratio compared to the ordinary accelerator.

• Proceedings of the Korea Concrete Institute Conference
• /
• 2005.05b
• /
• pp.309-312
• /
• 2005

Admixture compounds for shortening setting time and accelerating early strength development of EVA polymer powder-modified mortars were made by mixing various quick setting agents. As a result, the quick setting agents contribute to strength development of the mortars in the early curing age of 168h or less. In the viewpoint of early strength development of EVA polymer powder-modified mortars, an quick setting agent content of 20$\%$ is recommended. Early strength of EVA polymer powder-modified mortars expresses the excellent strength with 5$\%$, 10$\%$ of rates of polymer mixing. The rate of polymer mixing was able to be adjusted and flexural strength which is a predeterminded initial strength was also able to satisfy 3MPa(s).

• Proceedings of the Korea Concrete Institute Conference
• /
• 2004.11a
• /
• pp.253-256
• /
• 2004

Recently, construction works of scale are getting larger with economic growth. Shotcreting is one of major processes in tunnels construction. Accelerator is used in tunnel and underground structures to ensure early strength of shotcrete. Silicate based accelerator and aluminate based accelerator is getting widely in the field. But these accelerators have many problems due to decesase of long-term strength and low quality of the hardened shotcrete. in order to solve these problems, recently developed powder types cement mineral accelerator. In this study, we tested chloride permeability, freezing and thawing and accelerated carbonation of shotcrete. As a result of the test, wet-mixed shotcrete with powder types cement mineral accelerator exhibited durability improvement compared to the conventional shotcrete accelerator.