• Journal of the Korea Academia-Industrial cooperation Society
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• v.8 no.6
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• pp.1313-1318
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• 2007

When the mold is cooled suddenly to reduce the time for forming work and improve the quality of jar50ml which is different highly at rib thickness by a series of various curvature radii, the poor quality of void, flow and deformation happens. The structure of spiral cooling circuit at cavity and core can control the temperature of inner and outer side sufficiently. And the system can control cooling and heating automatically. These things are applied to Jar mold. and so, the best quality and the effect of productivity improvement can be obtained.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.9 no.6
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• pp.1754-1759
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• 2008

To produce plastic parts that have fine pattern through conventional injection molding, a lot of difficulties follow. Therefore, rapid heating and cooling methods are good candidates for manufacturing injection-molded parts with micro/nano patterns. In this study, we adopted the E-Mold patent technology. The mold for E-Mold technology has a separate heated core with micro heaters. It is very important to optimize the lay-out of the heaters in heated core because it influences both control and distribution of mold temperature. We developed a optimization method of heating line lay-out by using commercial softwares and compared the output with the experimental results. We used Pro-Engineer Wildfire 2.0 for the mold design, ICEMCFD for mesh generation, and FLUENT for heat transfer simulation. The simulation results showed the temperature profile from $60^{\circ}C$ to $120^{\circ}C$ or $180^{\circ}C$ during heating and cooling process which were compared with the injection molding experiments. We concluded that the simulation could well explain the experimental results. It was shown that the E-Mold optimization design for heater lay-out could be available through the simulation.

• Proceedings of the KAIS Fall Conference
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• 2001.05a
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• pp.245-248
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• 2001

미성형은 수지 점도가 높거나 유동경로가 너무 제한적이거나 혹은 용융 수지가 일찍 고화되어 금형내에 수지가 완전히 충전되지 않고 냉각 및 고화되는 현상을 말한다. 일반적으로 수지의 유동성이 부족하기 때문에 금형 전체에 수지가 미치지 못하여 일어난다고 생각되는 수가 많으나 반드시 그것만이 아니고 그 외에 여러 가지 원인이 있을 수 있다. 본 연구에서는 실제 현장에서 미성형이 발생한 제품을 대상으로 이를 해결하기 위해 여러 가지 공정조건을 바꾸어서 시뮬레이션을 여러번 반복해 봄으로써, 사출압력, 금형온도, 사출속도, 용융수지온도와 같은 공정조건들이 미성형에 미치는 영향을 각각 시뮬레이션을 통하여 고찰하여 보았다.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.21 no.11
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• pp.892-897
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• 2020

Previous plastic heat exchangers are expensive because the mold must be newly manufactured depending on the air conditioning space. On the other hand, danpla is so thin that the heat exchange performance is excellent. Moreover, danpla can be used easily in ventilation systems in view of fabrication. This study proposes correlations for the cooling performance of an indirect evaporative cooling system. The experimental apparatus consisted of a heat exchanger, spray nozzle, fan, thermostat, pump, and measuring sensors for temperature, humidity, and airflow rate. The results showed that the effectiveness decreased gradually as the airflow rate increased. In addition, there was an optimal condition in terms of effectiveness. The performance prediction correlations were determined using the experimental data from various conditions. The proposed correlations showed performance accuracies within 4 % error.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.13 no.10
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• pp.4392-4397
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• 2012

In this study, we used the commercial package (Unigraphics) to construct a junction box cable car when laser plastic parts have been processed using urethane resin(TSR-755) as a starting mold material. After construction, we carried out the filing, packing, cooling, and deforming analyzation using Injection Molding Analysis (Simpoe-Mold) to determine the gate positioning and automatic cooling cycle through the examination. The results show that inserting into the injection mold after processing ceramic has reduced the time of thermal conductivity of molding and cooling; and quick selection of gates and cooling lines could possibly cause an improvement of productivity.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.7 no.6
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• pp.1040-1046
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• 2006

This paper is aimed to investigate the deformation caused by ununiform contraction of injection molding with highly big differences of thickness by the continuity of various curvature radius. By CAE analysis, the uniform cooling structure and optimum molding conditions are found for Jars made of SAN and PMMA materials and applied to the design of chill. In order toevaluate the molding pressure, resin temperature, molding temperature, cooling conditions, Moldflow program is applied. As results of experiments, the deformation and inferiority phenomena in Jars are analyzed for each factor and proposed the injection molding conditions to minimize the cooling structure and reduce the cycle time.

• 기계와재료
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• v.11 no.2 s.40
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• pp.119-128
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• 1999

• Proceedings of the Korean Operations and Management Science Society Conference
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• 1999.04a
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• pp.569-569
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• 1999

• Journal of the KSME
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• v.35 no.9
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• pp.805-815
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• 1995

히트파이프에 관한 연구는 구미, 일본 등 선진 각국뿐만 아니라, 중국, 독립국가연합 및 동구권 에서도 다년간 활발하게 진행되어 왔다. 석유파동 이후 에너지 절약을 위한 노력의 결과로 폐 열회수 장치가 많이 개발되면서 히트파이프를 전열소자로 사용한 폐열회수 장치가 상당히 늘어나 이에 소요되는 히트파이프의 생산량도 급격한 신장세를 나타내고 있다. 이는 히트파이프 자체가 응답성이 좋고, 구조가 간단하며, 전열성이 뛰어난 장점으로 인하여 많은 연구가 이루어졌기 때 문이라 하겠다.그 응용분야는 인공위성으로부터 폐열회수용 열교환기, 전기장치 전자소자의 냉각, 음향기기의 냉각, 태양열과 지열의 유효이용, 플라스틱 금형의 냉각, 공작기계의 주축냉각, 포장 기계, 주방기기, 전력케이블의 냉각, 엔진 및 브레이크의 냉각 등 응용분야가 광범위하여 급격 하게 발전하고 있다. 그러나 국내에서는 히트파이프와 관련된 학술적인 연구결과가 발표되고 있을 뿐, 체계적이며 지속적인 연구가 수행되지 못하고 있다. 또한 산업계에서도 관련제품의 대 부분을 수입에 의존하고 있으며, 일부 제작업체에서는 제품이 나오고 있으나 축적기술결여로 그 성능면에 있어서 보증이 어려워 업계의 연구개발에 대한 노력이 절실히 요구되고 있다.

• Design & Manufacturing
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• v.8 no.1
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• pp.10-13
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• 2014

Plastic products are producted more than 70% of total processes by the injection molding. The injection molding process has 4 processes such as filling, packing, cooling and ejecting. It spends most of times in the cooling process. Therefore, it is important to control the mold temperature in producing plastic products. The time and system of cooling affect the product's quality and productivity. Especially, cooling time has about 60% of total injection cycle time. Therefore, we can improve a productivity by shortening cooling time. This study shows comparative study about cooling efficiency of spiral channel and baffle and observed the variation of time to freeze of molding As the result of CAE experiments, cooling rate by spiral channel had faster than baffle and as freeze time was decreased. Results of this study will be used widely to design for cooling system of injection mold.