• Title/Summary/Keyword: 금형산업

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Assessment of Cutting Ability for CBN Ball End-Milling (금형가공에서의 CBN 공구의 절삭성능평가)

  • Choi, Won-Sik
    • Journal of the Korean Society of Industry Convergence
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    • v.8 no.4
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    • pp.227-234
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    • 2005
  • In this study an experimental investigation was conducted to assesment of cutting ability for CBN ball end-milling, STD11 and NAK80 materials. The cutting force and surface roughness of the work-pieces were obtained in machining center. The assessment of CBN tools were inspected through the tool dynamotor and SEM. When $30^{\circ}$ negative rake angle, the wear and cutting force were good, surface roughness was better at cutting fluid during CBN cutting.

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용접형 힌지 밸트플레이트 이송장치의 설계 및 개발

  • 전재억;황영모;김수광;박후명;권광진;하만경
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.05a
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    • pp.107-107
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    • 2004
  • 현재 자동차관련 산업 및 기계 산업에 이용되고 있는 기존의 Forming type의 컨베이어 시스템은 인장력에 의해 hinge belt plate가 늘어지는 현상이 발생하고 이 현상에 의하여 소음 기계의 마모 등의 고장의 원인이 되어왔다. 이에 이러한 현상을 줄이기 위해 H/B의 소재 두께를 높이므로 강성은 증가하는 반면에, 단위중량이 무거워지는 단점이 있으며, 또한 제품을 성형하는 금형의 강도와 수명 및 크기가 한정되어 있어 수요자의 다양한 요구에 부응하기 어렵다.(중략)

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'17년 첨단뿌리기술 분야의 산업기술 R&BD 전략

  • Kim, Hui-Guk
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2016.11a
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    • pp.98.2-98.2
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    • 2016
  • 뿌리기술은 제조기술의 근본이 되는 주조, 금형, 소성가공, 용접, 열처리 그리고 표면처리기술로 소재를 가공하여 제품을 제작하는 기초기술입니다. 국내 뿌리기업의 경쟁력을 제고하기 위해서 기획된 '17년 첨단뿌리기술 분야의 산업기술에 대한 정부의 R&BD 전략을 소개할 예정이오니 뿌리기술과 관련된 기업, 학교, 연구기관의 기술개발 계획수립에 활용하시기 바랍니다.

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Automated design system for plastic Injection Mold (사출금형 조립도의 자동설계 시스템)

  • Lee, Seok -Hee;Bahn, Kab-Soo;Jeong, Jin-Tae
    • Journal of Korean Institute of Industrial Engineers
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    • v.19 no.4
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    • pp.71-86
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    • 1993
  • In design stage of a plastic injection mold, basic entities of various kinds are introduced under the concept of Group Technology to produce a full drawings of the mold more effectively Most of the entity data should be extracted from the assembly drawing by pattern matching technique. An automated design system is developed using the extracted data of entities and thus shows a good interfaces between the design stage and producing part explosion without any manual conversion procedure under the AutoCAD environment.

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A Study on the Diode Laser Surface Hardening Treatment of Cast Iron for Die Material(I) - Characteristics of Surface Hardening by Die Materials - (금형재료용 주철의 다이오드 레이저 표면경화처리에 관한 연구(I) - 금형재료에 따른 표면경화 특성 -)

  • Kim, Jong-Do;Song, Moo-Keun;Hwang, Hyun-Tae
    • Journal of Advanced Marine Engineering and Technology
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    • v.35 no.8
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    • pp.1041-1047
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    • 2011
  • In this study, two types of die material cast iron was treated for surface hardening by using high power diode laser to improve mechanical properties of die which is using as essential production technology in the parts manufacturing in virtually all the infrastructure industries now. First of all, the heat treatment characteristics of FCD550 material which is spheroidal graphite cast iron, and through the heat treatment of HCI350 material which is flake graphite cast iron, the heat treatment characteristics of the two materials were compared. The hardness of hardened zone increased over 3 times over base material for both specimens, but as for required heat input, HCI350 was higher than FCD550 material depending on the heat conductivity of the materials by the content amount and shape of graphite contained in the material.

The status of Korean mold industry and government's promotion policy (국내 금형산업 현황 및 지원정책 방향)

  • Kim, Yong-dae
    • Design & Manufacturing
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    • v.11 no.1
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    • pp.39-44
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    • 2017
  • The domestic mold industry is composed of 6,560 small and medium sized mold companies as of 2015. The structure of mold industry centered on less than 10 people in the past has been improved in the direction of increasing number of medium and large scale companies with more than 20 competitors with global competitiveness and has maintained its position as the world's second largest mold exporter with global competitiveness. Nevertheless, the manpower structure and corporate competitiveness structure of the mold industry is very high, with the proportion of production manpower reaching 70% and shortage rate of 10% or more in order to respond to the orders of customers. However, the development base for new employees with technological skills required by the industrial field is poor, and the inflow of young people is very limited due to factors such as the avoidance of small and medium enterprises and production jobs. It is expected that the labor shortage of mold enterprises will be further increased in the future. In the mold industry, due to the characteristics of small quantity multi-product production corresponding to the demand of the consumer, many production processes are individually and independently carried out, resulting in low labor productivity, and the structural time required for the worker to increase the working time Due to limitations, the working hours per week of the employees are about 50 hours. The implementation of the working time reduction bill, which is recently promoted by the government, is a crisis factor. In order to cultivate the mold industry, it is necessary to expand the base of molds to meet the intensification of global competition, the convergence of technologies to actively respond to the restructuring of the industrial structure, and the response to the new industry, It is necessary to improve labor productivity through policies such as development and dissemination of system, and to secure price, delivery and quality competitiveness in global market.

Quality Evaluations of Induction Motor Rotors during Die Casting Process (유도전동기 회전자 금형주조 시 품질평가)

  • Park, Sang-Chul
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.10
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    • pp.115-120
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    • 2018
  • This study examined the cast quality of small-sized induction motor rotors during the die casting process. Numerical analyses with 3-dimensional half models were performed to investigate the filling patterns of aluminum molten metals into a mold after high-speed injections. The following were obtained from numerical analyses and experimental results. First, molten metals started to fill the lower end ring, then moved horizontally to fill the core slot and upper end ring, and finally stopped to fill the rotor core slot. Second, circulation of molten metals occurred at the lower end ring, resulting considerable porosity at the section of lower end ring from the experimental results. Third, further work for obtaining sound quality of rotor core cast is required to develop a new shape of the rotor core cast or improve the die casting conditions.

The Effect of Embossment Conditions of the Coining Process (주화 제조에서 공정 조건이 극인의 수명에 미치는 영향에 관한 연구)

  • Kim, Jong-Hwan;Son, Jong-Whan
    • Journal of Korea Society of Industrial Information Systems
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    • v.12 no.3
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    • pp.1-9
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    • 2007
  • This paper deals with manufacturing conditions to increase the working die's life span which are the key factor in the manufacturing process of the coins and medals. Using the boundary element method, the stress diagram for the coining die was obtained, which was used to find the life span of working die. To iud the working die's life span related to the diameter of collar and blank coin, eight different sizes were tested and the optimal condition was obtained. With the adjusted impressing force, the working die's life span was increased up to 60 percent.

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A Study on the Optimization of Press Forming of Aluminum Door Hinge Face Parts in Automobiles (자동차 바디용 알루미늄 도어 힌지 페이스 부품의 프레스 성형 최적화에 관한 연구)

  • Seok-Joong Kim;Min-Jun Kim;Won-il Choi;Chun-Kyu Lee
    • Design & Manufacturing
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    • v.17 no.2
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    • pp.47-54
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    • 2023
  • The research direction of the automobile industry worldwide is speeding up research to improve fuel efficiency through weight reduction as the weight of automobiles increases due to environmental problems, convenience demands, and safety problems. As a way to solve weight reduction, there is a method of improving mechanical properties by improving the development and manufacturing method of lightweight materials with replaceable mechanical properties. Therefore, research on the molding and processing technology of aluminum, which is a lightweight material, is being actively conducted. In this study, aluminum material was applied. By using Autoform S/W, a press forming analysis program, the blank holding force, mold die R, and bead restraint force were selected in three levels, respectively, and the results and optimization of formability and shape freezing were carried out. In this study, aluminum material was applied. By using Autoform S/W, a press molding analysis program, the blank holding force, mold die R, and bead restraint force were selected in three levels, respectively, and the results and optimization of formability and shape freezing were carried out. The optimized results were confirmed by comparative analysis of formability and Spring Back. As a result of the experiment, it was possible to confirm the result value of the Spring Back of the final product according to the tensile change of the material.

Korean fine blanking industries and technology development (국내 파인블랭킹 산업 현황과 기술 개발)

  • Kim, Jong-Deok
    • Design & Manufacturing
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    • v.9 no.1
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    • pp.5-8
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    • 2015
  • The company Daewoo Precision Industries imported fine blanking press of 40 tons from Switzerland with fine blanking tool in order to produce the fuse part of bomb in 1978 at first in Korea. About 1985 the first fine blanking tool for producing the door lock parts was manufactured in the company Gold Star (now LG). And then this technology was grown up with the growth of automobile industries in Korea. Now 31 companies are closely related to the fine blanking technology and there are total 146 fine blanking presses in Korea. The developments of fine blanking technology in industries have been oriented to the production of precise fine blanking parts, the reduction of die roll height on fine blanking parts, the production of complex fine blanking parts with progressive fine blanking tool including forming and forging technology, the production of high-strength steel fine blanking parts and so on. Some R&D activities in KITECH were introduced.

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