• Title/Summary/Keyword: 금형산업

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A Study on the Vibration Characteristics of Nonuniform Cross Section Propeller Blade (비균일 단면 외팔보형 프로펠러 날개의 진동특성에 관한 연구)

  • Chung, In-sung;Chae, Hee-chang;Park, Tae-won;Kim, Kyoung-mo;Lee, Kee-hyung;Lee, Hwan-sung
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.1
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    • pp.97-107
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    • 1994
  • The method is presented for determining the free vibration characteristics of a rotating blade having nonuniform spanwise properties and cantilever boundary condition. The equations which govern the coupled flapwise, chordwise and torsional motion of such a blade are solved using an integrating matrix method. By expressing the equation of motion in matrix notation, utilizing the integrating matrix as an operator, and applying the boundary condition, the equations are formulated into an eigenvalue problem whose solution may be determined by conventional method. Computed results are compared with experimental data.

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The Role and Opportunity of Blockchain in the Fourth Industrial Revolution (4차 산업혁명에서의 블록체인의 역할과 기회)

  • Moon, Seung Hyeog
    • The Journal of the Convergence on Culture Technology
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    • v.5 no.3
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    • pp.55-60
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    • 2019
  • It is true that Blockchain has been known as a core technology for cryptocurrency like bitcoin (BTC). It is caused by its rapid value rises. Now, one BTC is trading around 10,000 US dollars while it bought just less than one dollar at its first trading in May, 2010. Blockchain makes on-line transactions possible by the safe cryptocurrency swiftly based on P2P network and distributed public ledger while its on-line traffic is rapidly increasing. However, this technology has bigger potential in the fourth industrial revolution era and its application areas will be varied. The evolving intelligent information society needs to make new added value through utilizing, sharing and processing of useful digital information. Obstacles such as hacking and fraud often exist when transactions of digital properties, right transfers, etc. are done through digital network specialized with anonymity. It is expected that blockchain will be a definite solution in this regard. This paper addresses useful development directions and countermeasures for blokchain in the digital economy by analysis of its current status and issues.

A Study of Manufacturing AZ91D Mg Alley Wheel (마그네슘 합금제 휠 제조에 관한 연구)

  • Kim, Jung-Gu;Shin, Il-Seong;Kum, Dong-Hwa
    • Korean Journal of Materials Research
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    • v.9 no.7
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    • pp.715-723
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    • 1999
  • Magnesium has been used as wheel materials in the automotive industry for more than 20 years. The magnesium wheels, which are lighter by 25% than aluminum wheels, provide easy controllability providing excellent road holding by the reduction of weight. The purpose of this work is to develop cast AZ91D alloy wheel by sand cast and permanent mold cast. The fluxless melting with the protective gas $(SF_6+CO_2)$ was Performed to eliminate oxidation of melt and impurity. The transfer of molten magnesium to the mold was done by using gas-pressurized Pump system through the heated pipe. The mechanical properites of AZ91D alloy wheel were investigated as a function of heat treatment, ingot composition.

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CVD공정에 의해 증착된 DLC (Diamond-like Carbon) 박막의 질화층 형성에 따른 밀착력 특성 연구

  • Park, Min-Seok;Kim, Wang-Ryeol;Sin, Chang-Seok;Jeong, U-Chang;Jin, In-Tae
    • Proceedings of the Korean Vacuum Society Conference
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    • 2012.02a
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    • pp.303-303
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    • 2012
  • Diamond-like carbon (DLC)은 낮은 마찰력과 높은 내마모성 및 내식성등과 같은 우수한 물성을 가지고 있다. 따라서, DLC 박막은 다양한 응용분야에 적용이 가능한 코팅이다. 특히, DLC 박막의 낮은 마찰력과 고경도 특성은 자동차 산업 및 금형과 같은 저마찰 및 내마모성 향상에 기여할 수 있는 매력적인 박막 코팅으로 각광받고 있다. 그러나 DLC 박막의 높은 잔류응력과 다른 기판의 화학적 친화력을 감소시키는 탄소-탄소 결합의 불안정성 때문에 금속소재와의 낮은 접합력으로 인하여 그 응용에 어려움을 격고 있다. DLC 박막의 접합력 향상을 위하여 모재에 활성 스크린 플라즈마 질화 장비를 사용하여 금속 시편에 질화처리를 하였다. 질화처리후 CVD법으로 DLC 박막을 증착하였으며, 박막의 특성은 나노 인덴테이션, 마이크로 라만 스펙트로스코피 그리고 주사전자현미경에 의해 측정되었다. 활성 스크린 질화 장비에 의해 처리된 시편의 특성변화는 GDS, XRD 및 마이크로 비커스 경도계를 이용하여 관찰하였다. 박막과 모재와의 밀착력은 스크래치 테스트에 의해 측정 하였으며, 질화층이 형성됨으로 인해 모재의 상구조와 경도의 변화가 생겼고, 이로 인해 DLC박막과 모재의 밀착력이 상승하였음을 알 수 있었다.

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Machine Learning Data Analysis for Tool Wear Prediction in Core Multi Process Machining (코어 다중가공에서 공구마모 예측을 위한 기계학습 데이터 분석)

  • Choi, Sujin;Lee, Dongju;Hwang, Seungkuk
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.9
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    • pp.90-96
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    • 2021
  • As real-time data of factories can be collected using various sensors, the adaptation of intelligent unmanned processing systems is spreading via the establishment of smart factories. In intelligent unmanned processing systems, data are collected in real time using sensors. The equipment is controlled by predicting future situations using the collected data. Particularly, a technology for the prediction of tool wear and for determining the exact timing of tool replacement is needed to prevent defected or unprocessed products due to tool breakage or tool wear. Directly measuring the tool wear in real time is difficult during the cutting process in milling. Therefore, tool wear should be predicted indirectly by analyzing the cutting load of the main spindle, current, vibration, noise, etc. In this study, data from the current and acceleration sensors; displacement data along the X, Y, and Z axes; tool wear value, and shape change data observed using Newroview were collected from the high-speed, two-edge, flat-end mill machining process of SKD11 steel. The support vector machine technique (machine learning technique) was applied to predict the amount of tool wear using the aforementioned data. Additionally, the prediction accuracies of all kernels were compared.

Study on Heterojunction Injection Pulley Fabrication for Development of a High-Strength and Light-Weight Industrial Pulley (고강도 경량화 산업용 풀리 개발을 위한 이종접합 사출풀리 제작에 관한 연구)

  • You, Kwan-jong;Bae, Sung-ryong;Kim, Jae-yeol
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.6
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    • pp.76-81
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    • 2019
  • In the mold-manufacturing field, various methods of advanced production technology are being used in the production of industrial-grade gear pulleys. Among the current methods are injection molding, hoop molding, insight molding, two-material molding, compound-mold molding, as well as engineering plastic mold. Currently, casting pulleys are inexpensive because they are produced in small quantities. However, they produce complications during the manufacturing process, are very unreasonable for mass production, and are disadvantageous in cost competitiveness. Pulleys are divided into hundreds of kinds and thousands of kinds, so the production methods vary. As these pulleys are made of a single material by a casting and welding method, they are not manufactured using injection molds consisting of different materials. In this research, pulleys, shafts, and reinforced plastic materials were incorporated using ANSYS software, and a low-cost, lightweight technology was applied for trial production with optimum design and extrusion technology.

A Study on the socio-economic impact of 3D Printing (3D프린팅이 사회·경제에 미치는 영향에 관한 연구)

  • Kim, Hyeon-Chang
    • Journal of Digital Convergence
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    • v.13 no.7
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    • pp.23-31
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    • 2015
  • With the expiration of main patent of printing method, public interest now has shifted to 3D printing. In this, it needs to shine a light on the negative effects, particularly in the socio-economic aspect of 3D printing. By analyzing the existing research findings, policy reports and press releases, the negative effects of 3D printing and its countermeasures were derived. The main drawbacks of 3D printing includes the following: It might cause 3D printing-related crimes(e.g. printed weapons, intellectual property infringement, etc.) and it poses a big threat to other related business sectors.(e.g. potential job loss in molding and medical equipments manufacturing industries) What's more, the nature of 3D printing that it is easy to operate attracts lots of people, which then leads to serious social and environmental problems-product liability, ethical issues, environmental pollution, and finally government's blindly excessive investment in 3D printing. To avoid such potential risks, the government should establish and enforce the institutional law, and guidelines. Government's rational investment decision is also inevitable for the short-term and long-term sustainability of 3D printing.

A Numerical Study of Sandwich Injection Mold Filling Process (샌드위치 사출성형의 충전 공정 해석에 대한 수치모사 연구)

  • 송효준;이승종
    • The Korean Journal of Rheology
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    • v.11 no.2
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    • pp.159-167
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    • 1999
  • Sandwich injection molding is one of the remarkable polymer processes recently developed from conventional injection molding. But it is almost impossible to do theoretical investigation that we've researched it through numerical simulation. In this paper, numerical simulation on the study of sandwich injection molding is based on Finite Element Method and FAN/Control Volume method. In addition to conventional filling parameter that can confirm skin polymer melt front, new filling parameters have been introduced to confirm core polymer melt front advancement. These filling parameters are defined in each layer which is divided to solve temperature field along the thickness direction. One can notice different filling patterns resulted from the variation of material properties such as viscosities and power-law indexes, and processing conditions such as switch-over times and wall temperatures. It gives us a better understanding of the sandwich injection molding process. And we can recognize that it's the core polymer spatial distribution after the completion of filling that is the most important key point to use this process for industrial molding process.

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Assessment Model of Core Manufacturability to Promote Collaboration of Small and Medium Sized Mold Companies (중소 금형업체 협업지원을 위한 핵심 제조역량 평가 모델 개발)

  • Shin, Moon-Soo;Lee, San-Gil;Ryu, Kwang-Yeo;Joo, Jae-Koo
    • IE interfaces
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    • v.25 no.1
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    • pp.52-63
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    • 2012
  • Up-to-date enlargement of the scale of global outsourcing has brought about the need of systematic and efficient tools for competitive supplier discovery located in various areas. A web-based business supporting system, referred to as Excellent Manufacturer Scouting System(EMSS), is being developed to serve core business functions including supplier discovery, negotiation, and collaboration between overseas buyers and domestic suppliers throughout the process of supply chain formation. In this paper, a supplier assessment model devoted to evaluation of core manufacturing capability is proposed by targeting small and medium sized mold companies. The assessment model will eventually be loaded to EMSS. Even if many well-designed models for supplier assessment have been presented in literature, most of them limit the evaluation criteria to somewhat general information on a given supplier, such as cost, delivery time, quality, rather than core manufacturing capability itself. This research is pioneering work on supplier assessment from the viewpoint of manufacturability. The proposed assessment model classifies assessment indices into six criteria, which have been drawn by intensive survey and analysis of the mold industry. Actual assessment indices for each criterion are also presented along with an exemplary evaluation result.

A Study on the Simulation for Prediction of Cutting Force in Milling Process (밀링가공 시 절삭력 예측을 위한 시뮬레이션 연구)

  • Beak, Seung Yub;Kong, Jung Shik;Jung, Sung Taek;Kim, Seong Hhyun;Jin, Da Som
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.5
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    • pp.353-359
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    • 2017
  • The classical computer numerical control (CNC) machine is widely used for mold making in various industries. However, while improving the process, it has a negative effect on production quality and worker safety. As a result, the complaints of workers have increased and production quality has decreased. Therefore, we found optimizing cutting conditions to mold industrials for cutting conditions commonly used. However, the problem is the insert tool geometric modeling. In this study, the modeling of an insert tool was performed using the Solidworks program. The insert tool model was imported into the analysis application AdvantEdge, which predicted cutting forces, tool stress, and temperature.