• Title/Summary/Keyword: 금형가공기술

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Evaluation of the Productivity and Environmental Effects of Laser Aided Direct Metal Deposition Process for Remanufacturing (재제조를 위한 레이저 직접 금속조형공정의 생산성 및 환경영향의 명가)

  • Chang, Yoon-Sang
    • Clean Technology
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    • v.13 no.3
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    • pp.228-234
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    • 2007
  • In this study, the productivity and environmental effects of laser aided direct metal deposition (LADMD) process which is one of promising rapid manufacturing technology is evaluated. The production time predicted using PowerMill shows that the productivity of LADMD is superior to that of conventional milling process. Though LADMD is known as an environment-friendly technology, it has a disadvantage to utilize much energy to generate laser beam. Considering both productivity and environmental effects, LADMD is expected to be widely used in remanufacturing industry.

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정밀 플라스틱 금형 설계ㆍ해석ㆍ평가 기술개발

  • 허용정
    • Proceedings of the KAIS Fall Conference
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    • 2002.05a
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    • pp.147-150
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    • 2002
  • 사출성형 공정의 컴퓨터 시뮬레이션(CAE)은 짧은 시간에 저 비용으로 여러 설계 및 재료와 공정조건의 조합을 시험할 수 있는 수단이다. 실제 금형을 가공하고 시제품을 생산하기 전에 미리 해석을 수행하여 봄으로써 설계의 오류 및 부적절한 공정조건의 설정을 방지할 수 있다. 컴퓨터 시뮬레이션은 공정조건에 의한 사출성형을 가능하게 해 준다. 즉, 수지의 거동, 냉각과정, 압력거동 등을 컴퓨터 화면을 통해 볼 수 있으며 이를 기초한 성형품의 예상문제점을 파악할 수 있다. 본 논문에서는 CAE기술을 응용한 Back Light Panel의 설계에 대해 논의하고자 한다.

Micro Pattern Machining on Larger Surface Roll Molds (대면적 롤금형 미세패턴 가공공정 기술)

  • Song, Ki-Hyeong;Lee, Dong-Yoon;Park, Kyung-Hee;Lee, Seok-Woo;Kim, Hyun-Cheol;Je, Tae-Jin
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.2
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    • pp.7-12
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    • 2012
  • In order to cope with the requirements of smaller patterns, larger surfaces and lower costs in the fields of displays, optics and energy, greater attentions are now being paid to the development of micro-pattern machining technology. Compared with flat moulds, large drums with micro patterns (roll moulds) have the advantages of short delivery, ease of manufacturing larger surfaces, and continuous moulding. This paper introduced the machining process technology of the roll moulds for display industry. The environmental effects were discussed and the importance of temperature maintenance was experimentally emphasized. The real time monitoring system for micro machining was introduced. A commercial solution was used to simulate the micro grooving and a deformation model of micro machined pattern was finally introduced.

Development of Perforating Die for Manufacturing Fine Multi-perforated type Nail Files (미세 다수공 타입의 네일파일 제조용 퍼퍼레이팅 금형 개발)

  • 김세환
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.5 no.4
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    • pp.309-314
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    • 2004
  • 0.5mm thick steel is used to manufacture nail files. The first process is blanking and the second process is making about 300 holes of 0.8-l.0mm in diameter. This process depends mainly on etching which takes 33% of manufacturing cost and it can make manufacturing cost rise. The residual etching reagent is not environmentally friendly and the steel material is apt to rust as well. To solve these problems, researches on the following subjects are performed: proper material to prevent from rusting and strip layout strategies in stamping to replace etching process with press process which makes use of die. And new quill type punch is developed to replace the regular standard punch, one of the die parts, which frequently get broken while working. And these researches and developments lead to develop a progressive perforating die.

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