• Title/Summary/Keyword: 금속 부식

Search Result 615, Processing Time 0.032 seconds

Microstructure and Mechanical Property Changes of Unidirectional and Plain Woven CF/Mg Composite Laminates after Corrosion (일방향 및 평직 CF/Mg 복합재 적층판의 부식에 따른 미세조직 및 기계적 특성 변화)

  • Yim, Shi On;Lee, Jung Moo;Lee, Sang Kwan;Park, Yong Ho;Park, Ik Min
    • Korean Journal of Metals and Materials
    • /
    • v.50 no.9
    • /
    • pp.697-702
    • /
    • 2012
  • In this study, unidirectional and plain woven carbon fiber reinforced magnesium matrix composite laminates were fabricated by the liquid pressing infiltration process, and evolutions of the microstructure and compressive strength of the composite laminates under corrosion were investigated by static immersion tests. In the case of the unidirectional composite laminate, the main microstructural damage during immersion appeared as a form of corrosion induced cracks, which were formed at both CF/Mg interfaces and the interfaces between layers. On the otherhand, wrap/fill interface cracks were mainly formed in the plain woven composite laminate, without any cracks at the CF/Mg interface. The formation of these cracks was considered to be associated with internal thermal residual stress, which was generated during cooling after the fabrication process of these materials. As a consequence of the corrosion induced cracks, the thickness of both laminates increased in directions vertical to the fibers with increasing immersion time. With increasing immersion time, the compressive strengths of both composite laminates also decreased continuously. It was found that the plain woven composite laminates have superior corrosion resistance and stability under a corrosive condition than unidirectional laminates.

Processing of Low Tin Zr-1Nb-0.69Sn-0.11Fe Alloy Tubes and Effect of Final Heat Treatment on Their Mechanical and Corrosion Properties (저 Sn 함유 Zr-Nb-Sn-Fe 합금 튜브 제조 및 최종 열처리 온도에 따른 기계적/부식특성 변화)

  • Cho, Nam Chan;Lee, Jong Min;Hong, Sun Ig
    • Korean Journal of Metals and Materials
    • /
    • v.49 no.1
    • /
    • pp.17-24
    • /
    • 2011
  • To investigate the relationship between heat treatment in zirconium alloy tubing process and metallurgical characteristics of Zr-1Nb-0.69Sn-0.11Fe alloy tubes, mechanical and oxidation behaviors of tubes heat treated at different temperatures after the final pilgering were investigated. The stress strain curves exhibited the saturation behaviors in all heat treatment conditions ($460{\sim}600^{\circ}C$) in this study with the onset strain of saturation increased with increase of post-pilgering annealing temperature. The strength fell off rapidly with increasing annealing temperature. The ultimate strength of the low tin Zr-1Nb-0.69Sn-0.11Fe alloy with slightly higher iron and oxygen contents in this study was found to be higher than Zr-1Nb-1Sn-0.1Fe alloy. The oxidation experiments in steam condition revealed that the corrosion resistance of low tin Zr-1Nb-0.69Sn-0.11Fe alloy was better than the Zr-1Nb-1Sn-0.1Fe alloy with a higher Sn content. The weight gain of low tin Zr-1Nb-0.69Sn-0.11Fe alloy tubes gradually increased with the increasing annealing temperature possibly due to the decreased Nb content in the matrix because of the formation of ${\beta}-Nb$ particles.

Effects of Final Heat Treatment on Corrosion and Mechanical Properties of Zr Alloy Strip Incorporating Nb (니오븀이 첨가된 Zr 합금 스트립의 부식 및 기계적 특성에 대한 최종열처리 영향)

  • Lee, Myung Ho;Jung, Yang Il;Choi, Byoung Kwon;Park, Sang Yoon;Kim, Hyun Gil;Park, Jeong Yong;Jeong, Yong Hwan
    • Korean Journal of Metals and Materials
    • /
    • v.47 no.8
    • /
    • pp.474-481
    • /
    • 2009
  • The effects of final heat treatment on the mechanical and corrosion properties of a Zr alloy strip incorporating Nb were investigated. The chemical composition of the strip was Zr-1.49Nb-0.38Sn-0.20Fe-0.11Cr, and strip specimens were subjected to final heat treatment in a temperature range of $580{\sim}700^{\circ}C$. Tensile tests at room temperature and $316^{\circ}C$, along with corrosion tests in a simulated PWR loop and a 70 ppm LiOH solution environment at $360^{\circ}C$, were performed on the specimens. The mechanical properties of the strip were saturated when the specimens received final heat treatment at an elevated temperature of more than $640^{\circ}C$. However, the corrosion resistance of the strip in the simulated PWR loop and in the 70 ppm LiOH solution environment was improved with a decrease of the final annealing temperature. It is recommended that the alloy strip be finally heat-treated at a temperature of less than $620^{\circ}C$ for longer than 10 minutes in order to obtain fully recrystallized microstructures, and thereby attain enlarged tensile elongation, and to prevent the precipitation of ${\beta}-Zr$, which is known to deteriorate the corrosion resistance.

A Study on the Comparison of Chloride Ion Quantification Methods for Magnesium-Aluminum (Mg-Al) Alloy Powder (마그네슘-알루미늄(Mg-Al) 합금 분말의 염소이온 정량법의 비교에 관한 연구)

  • Yunhwan, Kim;Youngson Choe
    • Applied Chemistry for Engineering
    • /
    • v.34 no.4
    • /
    • pp.450-454
    • /
    • 2023
  • Chloride ions in the alloy powder used as flux in Flux Cored Arc Welding (FCAW) can cause pores on the bead surface of the welding metal to cause defects, or chloride remaining in the alloy powder can cause corrosion of the metal. Combustion-ion chromatography is mainly used to quantify the chloride ions in alloy powder, but there is a limitation in that the equipment is expensive and requires a high degree of expertise. Therefore, this study aims to find an easy and accurate quantification method in the field by comparing combustion-ion chromatography (C-IC), which is mainly used for chloride ion quantification of alloy powder, X-ray fluorescence analysis (XRF), and potentiometric titration. In this article, magnesium-aluminum alloy powder is applied to the quantification of chloride ions because it is most commonly used as flux. This study confirmed that potentiometric titration can be applied to the quantification of chloride ions in the alloy powder in the industry field.

Dominant Migration Element in Electrochemical Migration of Eutectic SnPb Solder Alloy in D. I. Water and NaCl Solutions (증류수 및 NaCl 용액내 SnPb 솔더 합금의 Electrochemical Migration 우세 확산원소 분석)

  • Jung, Ja-Young;Lee, Shin-Bok;Yoo, Young-Ran;Kim, Young-Sik;Joo, Young-Chang;Park, Young-Bae
    • Journal of the Microelectronics and Packaging Society
    • /
    • v.13 no.3 s.40
    • /
    • pp.1-8
    • /
    • 2006
  • Higher density integration and adoption of new materials in advanced electronic package systems result in severe electrochemical reliability issues in microelectronic packaging due to higher electric field under high temperature and humidity conditions. Under these harsh conditions, metal interconnects respond to applied voltages by electrochemical ionization and conductive filament formation, which leads to short-circuit failure of the electronic package. In this work, in-situ water drop test and evaluation of corrosion characteristics for SnPb solder alloys in D.I. water and NaCl solutions were carried out to understand the fundamental electrochemical migration characteristics and to correlate each other. It was revealed that electrochemical migration behavior of SnPb solder alloys was closely related to the corrosion characteristics, and Pb was primarily ionized in both D.I. water and $Cl^{-}$ solutions. The quality of passive film formed at film surface seems to be critical not only for corrosion resistance but also for ECM resistance of solder alloys.

  • PDF

Corrosion Assessment of Al/Fe Dissimilar Metal Joint (Al/Fe 이종금속 접합부의 부식특성)

  • Kang, Minjung;Kim, Cheolhee;Kim, Junki;Kim, Dongcheol;Kim, Jonghoon
    • Journal of Welding and Joining
    • /
    • v.32 no.4
    • /
    • pp.55-62
    • /
    • 2014
  • The use of light-weight Al alloys in the automotive industry is increasing to meet requirements for fuel efficiency and emission reduction. Joining Al alloy to the conventional steel sheet is also very important issue with the increased use of Al alloy, and several joining processes have been introduced to enhance joining strength between dissimilar metals. This paper deals with a galvanic corrosion in the dissimilar metal joining. Salt spray tests up to 2000 hours were conducted on a self-piercing rivet, spot welded, adhesive bonded and weld-bonded joints, and cross-sections and tensile shear strength according the salt spray duration were analyzed at every 500-hour. Self-piercing rivet joint had relative low initial strength but the joint strength did not change regardless of the salt spray duration. The strength of other joints (spot welded, adhesive bonded and weld-bonded joints) decreased with the increase of salt spray duration and the corrosion behaviour of each joint was discussed.

Study of Degradation of Organic matter using prepared Titania by Metal ions substitution process (금속이온 치환법으로 제조된 티타니아를 이용한 유기물 분해에 대한 연구)

  • Lee, Gyu-Hwan;Rhee, Dong Seok
    • Journal of Industrial Technology
    • /
    • v.28 no.A
    • /
    • pp.19-22
    • /
    • 2008
  • In recent years, much attention has been paid to "Photocatalytic oxidation" as an alternative technique, where the pollutants are degraded by UV-irradiation in the presence of a semiconductor suspension such as titanium dioxide. $TiO_2$ is the most often used photocatalyst due to its considerable photocatalytic activity, high stability, non-environmental impact and low cost. 1n this research, the photocatalytic degradation of humic acid, acetaldehyde and methylene blue in $UV/TiO_2$ systems has been stydied. The effect of calcination temperature for manufacturing of $TiO_2$ photocatalysts and type of photocatalysts on photodegradation has been investigated. Photocatalysts with various metal ions(Mn, Fe, Cu and Pt) loading are tested to evaluate the effects of metal ions impurities on photodegradation. The photodegradation efficiency with $Pt-TiO_2$ or $Fe-TiO_2$ or $Cu-TiO_2$ is higher than Degussa P-25 powder. However, the photodegradation efficiency with $Mn-TiO_2$ is lower than Degussa P-25 powder. The photocatalytic properties of the nanocrystals were strongly dependent upon the crystallinity, particle size, standard reduction potential of various transition metal and electronegativity of various transition metal. As a result photocatalysts with various metal ion loading evaluated the effect of photodegradation.

  • PDF

Efficiency Improvement of Al-MIS Solar Cell Using Texturization (Texturization을 이용한 Al-MIS 태양 전지의 효율 개선)

  • Kim, Jin-Seop;Lee, U-Il;Kim, Gi-Wan;Jeong, Ho-Seon
    • Journal of the Korean Institute of Telematics and Electronics
    • /
    • v.19 no.5
    • /
    • pp.26-31
    • /
    • 1982
  • Texturization technique has been employed to improve the efficiency of Al-MIS solar cells. The best condition for the formation of insulating layer was 50$0^{\circ}C$ in N2 ambient for 20 minutes, and the appropriate thickness of the Al barrier metal layer was about 100$\AA$ For the texturization of the face a mixture of hydrazinehydrate and pyrocathecol was used. The efficiency improvement of the texturized cells ranged from 1.2 to 1.6% under 100mW/$\textrm{cm}^2$ illumination.

  • PDF

Finite Element Analysis on Polyethylene Gas Pipes under External Loadings (폴리에틸렌 가스배관의 외부 하중에 대한 유한요소 해석)

  • Kil, Seong-Hee;Park, Kyo-Shik;Kim, Ji-Yoon
    • Proceedings of the Korea Society for Energy Engineering kosee Conference
    • /
    • 2008.04a
    • /
    • pp.149-154
    • /
    • 2008
  • 도시가스용 배관으로 사용하고 있는 폴리에틸렌 배관은 유연하여 시공이 용이할 뿐만 아니라 부식 및 전식이 일어나지 않아 유지관리가 편리하고 교체 없이 50년 이상 사용이 가능하여 금속 소재에 비하여 경제적이기 때문에 그 사용량이 증가하고 있다. 그러나 차량의 증가 등으로 인하여 매설된 배관에 많은 응력이 집중되고 있다. 따라서 토하중 뿐만 아니라 증가한 차량 등에 의한 하중이 복합적으로 작용할 경우에 매설된 배관이 어느 정도의 응력을 받고 있는지를 검토하고자 하였다. 직경이 $50{\sim}400mm$인 배관을 대상으로 매설깊이를 $0.6{\sim}1.2m$로 변화시키고 사용압력을 $0.4{\sim}4bar$로 변화시켜 그 결과를 검토하였다. 결과는 수식해와 유한요소 해석 방법을 이용하여 계산하였으며 두 결과를 비교하여 유한요소 해석 방법의 신뢰성을 높였다. 두 해석방법 모두 내압에 의한 영향, 토양하중에 의한 영향 그리고 차량 하중에 의한 영향을 각각 계산하였다. 그리고 각 하중이 복합적으로 작용할 경우에 대한 응력을 계산하여 매설 깊이에 따라 배관에 발생하는 응력을 계산하였다. 또한 가스배관 설계에 사용하는 허용응력을 4가지로 구분하여 발생한 응력과 비교하여 그 안전성을 검토하였다. 수식해와 유한요소 해석 결과를 비교하여 각각의 결과를 검증한 결과 수식해가 유한요소 결과보다 약간 높은 응력값을 나타내었으며 내압, 토하중, 차량하중 등이 복합적으로 작용할 경우에 매설깊이가 1m일 때 가장 낮은 원주방향응력이 발생하였다.

  • PDF

25년 장기간 동작된 태양전지 모듈의 열화모드 및 열화메커니즘 분석

  • Park, No-Chang;Han, Chang-Un;Kim, Dong-Hwan
    • Proceedings of the Materials Research Society of Korea Conference
    • /
    • 2011.10a
    • /
    • pp.34.2-34.2
    • /
    • 2011
  • 본 연구에서는 1986년에 국내 섬 지역에 설치된 태양전지 모듈을 대상으로 전기적 특성값의 열화 및 열화 원인에 대한 분석을 실시하였다. 태양전지 모듈의 초기 최대 출력값은 50 W였고, 5인치 단결정 실리콘 태양전지 36개로 구성되어 있었다. 첫째로, 육안 검사를 통해서 태양전지 모듈의 열화 현상을 관찰하였다. 태양전지 모듈의 절연성은 IEC 61215의 기준으로 측정하였다. 태양전지 모듈의 전기적 특성평가를 통해서 최대 출력값의 변화량을 측정하였고, EL(Electroluminescence) 측정을 통해서 태양전지의 열화를 분석하였다. 이를 통해 분석된 주요 열화 모드는 봉지재 (Encapsulant)의 변색(Discoloration) 및 박리(Delamination)현상이었다. 봉지재의 변색된 부분 및 변색되지 않은 부분의 태양광 반사도를 측정한 결과 변색된 부위의 반사도가 증가한 것을 확인하였다. 두번째로 최대 출력전압을 태양전지 모듈에 인가한 상태에서 태양전지 각각의 온도를 T.C (Thermocouple)을 이용하여 측정하였고, 이를 통해서 태양전지의 열화와 온도와의 관계를 분석하였다. 마지막으로 태양전지 모듈의 단면분석을 통해서 봉지재의 박리현상 및 리본와이어의 솔더 접합계면을 관찰하였다. 또한, 봉지재를 제거한 후에 SEM&EDX를 통해서 리본와이어 및 금속전극의 부식현상을 분석하였다.

  • PDF