• Transactions of the Korean Society of Mechanical Engineers A
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• v.39 no.10
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• pp.979-984
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• 2015

In the present paper, we evaluate the effects of the safe-end length and thickness of the similar metal weld (SMW) of safety injection nozzles on stress distributions at the dissimilar metal weld (DMW). For this evaluation, we carry out detailed 2-D axisymmetric finite element analyses by considering four different values of the safe-end length and four different values of the thickness of SMW. Based on the results obtained, we found that the SMW thickness affects the axial stresses at the center of the DMW for the shorter safe-end length; on the other hand, it does not affect the hoop stresses. In terms of the safe-end length, the values of the axial and hoop stresses at the inner surface of the DMW center increase as the safe-end length increases. In particular, for the cases considered in the present study, the stress distributions at the DMW center can be categorized according to certain values of safe-end length.

• Journal of the Korean Society of Propulsion Engineers
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• v.21 no.2
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• pp.72-82
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• 2017

Nozzleless booster is one of the applicable components for integral rocket ramjet (IRR). In order to predict nozzleless solid booster performance, the simplified theoretical analysis was applied for L/D=5, 6, 7, 9, 11, and 13. Al-HTPB and Zr-HTPB propellant with a high metal content were used to increase the hardness because of the combustion gas flow effect. It was found that the trends between the simplified theoretical analysis and experiments were similar.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.17 no.8
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• pp.714-721
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• 2016

This paper proposes a simple process to fabricate tin and brass metal discs with a large surface area from molten droplets for the wet-refining process of nonferrous metals by assuming they have precious metal elements. To optimize the droplet condition in a graphite crucible, the appropriate nozzle size was determined using a simulation program (STAR-CCM+) by varying the diameters (0.5, 1.0, and 2.0 mm). The simulation results showed that both tin and brass do not fall out with a 0.5 mm diameter nozzle but they do fall out in continuous ribbon mode with a 2.0 mm nozzle. Only the 1.0mm nozzle was expected to fabricate droplets. Finally, solidified metal discs were fabricated successfully with the 1.0 mm nozzle within 10 minutes by impacting the droplets with a cooling water flowing over a Ti plate placed at the $40^{\circ}$ falling direction. The weight, average thickness, and surface area of the tin discs were 0.15 g, $107.8{\mu}m$, and $3.71cm^2$, respectively. The brass discs were 1.16 g, $129.15{\mu}m$, and $23.98cm^2$, respectively. The surface area of the tin and brass disc were 8.2 and 17.6 times the size of the tin and brass droplets, respectively. This process for precious metal extraction is expected to save cost and time.

• Journal of the Korean Society of Propulsion Engineers
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• v.22 no.2
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• pp.38-51
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• 2018

This study was carried out to improve the performance characteristics of nozzleless boosters that are used in ramjet boosters. A propellant using Zr as the metal fuel was developed, which provided a higher density than the propellant using Al as the metal fuel. The developed propellant was cast using the nozzleless booster and a ground test was carried out by varying the length-to-diameter ratio (L/D ratio) of the propellant. From a comparison between the performance characteristics of propellants using Zr and Al, it was proved that the performance of the propellant using Zr is higher than that of propellant using Al, except for the specific impulse, under all tested conditions. As the length-to-diameter ratio was increased, the specific impulse of the propellant using Zr was decreased by 88% compared with that of the propellant with Al. However, because of the density difference between the propellants, the impulse density of the propellant with Zr was higher than that of the propellant with Al under all tested conditions.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.36 no.6
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• pp.599-608
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• 2012

A numerical analysis has been performed through implicit dynamic finite element analysis using the commercial package, ABAQUS in order to investigate effect of laser peening on welding residual stress mitigation of dissimilar metal welds in a safety injection nozzle of integral reactor. The implicit dynamic finite element analysis are compared with the previous experimental results. By comparison, it is identified that the implicit dynamic finite element analysis is valid for residual stress mitigation via laser peening. Implicit static finite element residual stress analysis has been performed for the dissimilar metal welds subject to inner repair welding. The analysis results represent that both axial and hoop residual stresses are tensile on inner surface of safety injection nozzle due to inner repair welding. Also Parametric study has performed to investigate effect of laser peening variables such as maximum impact pressure, duration time of pressure, spot diameter and peening direction on the welding residual stress mitigation. As a result, it is found that laser peening has the preventive maintenance effect to mitigate mainly residual stresses of region near inner surface.

• Transactions of the KSME C: Technology and Education
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• v.4 no.2
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• pp.93-99
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• 2016

High pressure nozzles and turbines of a gas turbine engine should be required to be operated under extreme operating conditions in order to maximize the performance. Engine manufactures have utilized nickel-base superalloys, enhanced cooling design, and thermal barrier coating techniques to overcome them and furthermore, material modeling, finite element analysis, optimization techniques, and etc. have been utilized widely for elaborate predictions. We aim to evaluate the effects on the low cycle fatigue life of the high pressure turbine blade caused by thermal barrier coatings and the cooling design of the endwall of the first stage turbine nozzle. To achieve it, the structural analysis, which utilized the results of conjugate heat transfer analysis as loading boundary conditions, was performed and then the results were the input for the assessment of low cycle fatigue life at several critical zones.

• Journal of the Korean Society of Propulsion Engineers
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• v.21 no.2
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• pp.18-25
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• 2017

The study for the combustion characteristics of propellants for nozzleless boosters was carried out. The metal fuels of Al and Zr were introduced into solid propellant formulations in order to enhance the density-specific impulse and the high burning rate with low pressure exponent was investigated as the major combustion characteristic of propellant to design nozzleless boosters. The burning rate of Zr-containing propellant was higher than Al-containing propellant and, $13{\mu}m$ Zr-containing propellant exhibited the burning rate of 35 mm/s (at 1000 psi)and pressure exponent of 0.3282. The benefit of using Al and Zr-containing propellant into nozzleless boosters was demonstrated in these results.

• Journal of Sensor Science and Technology
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• v.8 no.4
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• pp.320-326
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• 1999

A small cartridge, with a nozzle system for washing off the dirt from the surfaces of sensing gates, was fabricated. The proposed nozzle structure was designed for cartridge by using the simulation tool of fluid (CFD-ACE). Whole size of the fabricated cartridge by using micromachining techniques is about $2.6\;cm{\times}1.5\;cm$, the size of the washing nozzle is $0.2\;mm{\times}0.6\;mm$ and its dead volume is only about $20\;{\mu}l$. A micro-reference electrode was achieved by employing a differential system with ISFETs/QRE (quasi-reference electrode)/REFET (reference field-effect transistor). Metal electrodes was deposited at both ends of blowing channel were used to check the presence of bubble in the microchannel. The pH-ISFET was inserted into the fabricated cartridge and the washing effect of the nozzle system in cartridge was invested.

• Design & Manufacturing
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• v.18 no.3
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• pp.22-29
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• 2024

Steel is one of the most widely used metals for various industries in the world. Over 95% of steels in the world is manufactured from continuous casting processes. During continuous casting, there are many phenomena including fluid flow, heat transfer, solidification, particle transport, etc. in mold regions. Molten steel continuously flows into the mold through the nozzle, and generates asymmetric flow pattern. The asymmetry of flow behaviors affects the behavior of surface slag/molten steel interface on the top of molten steel pool. These phenomena are influential on the quality of final steel products. This work investigates the asymmetric flow and the top surface behaviors in mold region with a slide-gate nozzle during continuous casting of steel slabs, by applying lab-scale water model experiments.

• Proceedings of the Materials Research Society of Korea Conference
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• 2009.05a
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• pp.58.2-58.2
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• 2009

금속 와이어를 전기폭발법에 의해 증기 상태로 만든 후 응축시킬 때 제조되는 금속나노분말의 크기특성을 파악하기 위하여 제조장치에 샘플링 포트를 삽입하여 실시간 입자 측정기(Scanning Mobility Particle Sizer; SMPS) 로 14~615 nm 범위의 크기분포를 측정하였다. SMPS는 입자의 크기에 따라 전기적 이동도가 달라지는 원리를 이용하여 공기 중에 부유된 나노입자의 크기분포를 수 분내에 측정하는 실시간 입자 측정기이다. 금속나노분말 제조장치 내부는 약 0.5 bar 수준으로 불활성가스로 채워져 있어서 대기압보다 높은 고압조건이므로 SMPS 전단에 작은 노즐이 삽입된 pressure reducer를 부착하여 적정한 압력 수준으로 낮춘 후 SMPS로 나노분말의 크기분포를 실시간으로 측정하였다. 제조공정이 진행되면서 전기폭발이 주기적으로 발생하는 동안에 SMPS로 측정한 14~615 nm 범위 입자의 총 수농도는 약 $10^7$ 개/$cm^3$ 수준으로 매우 높았고, 약 100 nm와 200 nm에서 고농도 피크를 나타내는 bimodal 분포를 나타냈다. 반면 전기폭발이 잠시 중단되는 경우 입자의 총 수 농도는 약 $10^4$ 개/$cm^3$ 수준으로 낮아지고, 약 20 nm 이하의 입자가 대부분을 차지하면서 입자의 크기가 커질수록 농도가 낮아지는 형태의 크기분포로 바뀌었다. 본 연구를 통해 얻어진 제조장치 내부의 나노분말 크기분포 자료는 고품질 제품을 생산하기 위해 나노분말의 크기분포를 제어하는 분급장치 개발에 활용될 수 있을 것으로 기대된다.