• Title/Summary/Keyword: 금속재료기술

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Effects of Spangle Size on the Mechanical Properties of Galvanized Steel Sheets (용융아연도금강판 코팅층 접합강도에 미치는 스팽글 크기의 영향)

  • Hong, Moon-Hi;Lee, Ju-Youn;Paik, Doo-Jin
    • Korean Journal of Metals and Materials
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    • v.49 no.11
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    • pp.831-838
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    • 2011
  • Effects of spangle size and crystallographic characteristics on the surface appearance, galling properties, and adhesive strength of hot-dip galvanized steel sheets have been investigated. Both spangle size and crystallographic orientation measured by optical microscopy, scanning electron microscopy, and X-ray diffraction were identified as critical factors influencing the galvanized coating performance. By decreasing the spangle size, surface appearance and galling properties related to the friction coefficient were significantly improved. However, low temperature adhesive-strength with small spangle galvanized steel sheets showed lower values compared to commercially used galvanized coating. The variation of adhesive strength in terms of spangle size has been clarified.

Reaction Synthesis of Annealed Ni-50at%Al Powder Compact (어닐링처리한 Ni-50at%Al 압분체의 연소합성 거동)

  • Cho, Yong-Jae;Lee, Han-Young
    • Korean Journal of Metals and Materials
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    • v.49 no.10
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    • pp.790-796
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    • 2011
  • To reduce the heat released during intermetallic reaction, Ni-50at%Al powder compact has been previously annealed at several conditions before the reaction. The effects of the pre-annealing conditions on the reaction synthesis process have been investigated. Experimental results show that the heat released during the reaction synthesis decreased proportionally with increase of the pre-annealing temperature and duration time. The reaction duration period was significantly increased when the intermetallics were formed in the powder compact during the pre-annealing. This was attributed to the fact that the reaction occurred by solid-state diffusion between the un-reacted elemental atoms and that the $NiAl_3$ phase formed predominantly during pre-annealing.

Electroless Copper Plating on 304L Stainless Steel Powders and Corrosion Resistance of the Sintered Compacts of Composite Powders (304L 스테인리스강 분말의 내식성 개선을 위한 무전해 구리 도금과 분말 소결체의 내식성 조사 연구)

  • Ahn, Jae-Woo;Lee, Jae-Hoon
    • Korean Journal of Metals and Materials
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    • v.47 no.2
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    • pp.79-90
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    • 2009
  • A study has been made about the effects of powder content, reaction temperature, reaction time, and stirring speed on the preparation of the stainless steel(STS) 304L powders plating with copper by an electroless plating method. The behavior of corrosion resistance of the sintered STS-Cu composite powders was also investigated by the salt spraying test The electroless plating technique was an effective method to manufactur the copper-uniform plating composite powders, the corrosion resistance of this sintered specimen was improved bysuppressing Cr precipitates on grain boundaries in the sintered compacts of composite powders.

Mechanical Properties of Sisal Fiber Reinforced Composites on Surface Treatment and Temperature (사이잘섬유강화 복합재료의 표면처리와 환경온도에 따른 기계적 특성)

  • Song, Jun Hee;Kim, Yonjig
    • Korean Journal of Metals and Materials
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    • v.46 no.8
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    • pp.471-476
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    • 2008
  • There has been a growing interest for the use of natural fibers in composite applications due to their low cost, environmental friendliness, and good mechanical properties. It was demonstrated to determine the characteristic of tensile behaviors under the variation of test temperature on sisal fiber reinforced polymer composites by RTM process. Especially, the permanganate-treated-fibers improved tensile strength by increasing the coherence with matrix. Material deformation is restricted to increment of cohesion for surface treatment of fiber and then elongation decreas.

DC 열 플라즈마를 이용한 Cu, Fe 나노 입자 합성 연구

  • An, Gyeong-Seok;Son, Byeong-Gu;Lee, Mun-Won;Kim, Seong-In;Jo, Gwang-Seop
    • Proceedings of the Korean Vacuum Society Conference
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    • 2016.02a
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    • pp.223-223
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    • 2016
  • 산업 및 기술의 발전에 의해 많은 신소재들이 개발되고 있다. 그 중에서 금속 나노 분말의 경우, 자성소재, 차세대 MLCC, 전도성 페이스트, 살균 등 여러 산업분야에서 관심을 보이면서, 다양한 재료들이 개발되고 있는 추세이다. 그 중에서 금속 나노 분말은 입자 미세화에 따른 경도, 인성, 연성들의 기계적 특성 향상, 전자기적 기능의 향상 등 기존재료에 비해 우수한 물성, 새로운 기능의 발현이 입증되면서 차세대 소재로서 많은 연구가 진행되고 있다. 또한 최근에는 단순한 나노입자의 제조단계를 뛰어넘어 입경 및 입도의 제어 형상제어를 통한 입자 균일성이 요구되고 있다 DC 열 플라즈마를 이용한 나노입자 합성 방법은 초고온의 온도의 달성이 가능하여, 모든 금속원소에 대한 나노화 및 고순도화가 용이할 뿐만 아니라, 제조공정이 단순한 친환경 공법으로 저비용으로 나노입자를 제조할 수 있는 장점을 갖고 있다. 본 연구에서는 이송식 DC 열 플라즈마를 이용한 Cu 나노분말 제조, 비이송식 DC 열 플라즈마를 이용한 Fe 나노분말 합성 연구를 통해 반응기의 압력과 플라즈마 파워, Gas 유량등의 공정 변수가 나노입자 생성 특성에 미치는 영향을 확인 하였다. 또한 DC 열플라즈마 나노입자 합성 시스템에 대한 장비와 기술도 소개한다.

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The Effect of Ball-Milling of Elemental Powders on Ni-Al Based Intermetallic Coatings using the Heat of Molten Cast Iron (주철의 용탕열을 이용한 Ni-Al계 금속간화합물의 연소합성 코팅에 미치는 Ball Milling의 영향)

  • Lee, Han-Young;Cho, Yong-Jae;Kim, Tae-Jun;Bang, Hee-Jang
    • Korean Journal of Metals and Materials
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    • v.50 no.1
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    • pp.28-33
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    • 2012
  • Ball-milled Ni-Al powder compacts have been synthesized by the heat of molten cast iron and have been coated on cast iron. The effects of the ball-milling time on the microstructure of the intermetallic coatings have been investigated. The experimental results showed that the ball-milled Ni-Al powder compacts were completely reacted and were successfully coated on the cast iron without re-melting the substrate. Densification of the coating layers was enhanced by increasing the ball-milling time. This might be attributed to the fact that the heat released during the intermetallic reaction was dispersed over a prolonged reaction time by the ball-milling of the elemental powders.

Surface Characteristics of the Galvannealed Coating in Interstitial-Free High Strengthen Steels Containing Si and Mn (Si, Mn함유 IF 고강도 합금화 용융아연도금강판의 표면특성)

  • Jeon, Sun-Ho;Chin, Kwang-Geun;Kim, Dai-Ryong
    • Korean Journal of Metals and Materials
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    • v.46 no.2
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    • pp.58-64
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    • 2008
  • Surface-void defects observed on the galvannealed(GA) steel sheets in Interstitial-free high-strengthened steels containing Si and Mn have been investigated using the combination of the FIB(Focused Ion Beam) and FE-TEM(Field Emission-Transmission Electron Microscope) techniques. The scanning ion micrographs of cross-section microstructure of defects showed that these defects were identified as craters which were formed on the projecting part of the substrate surface. Also, those craters were formed on the Si or Mn-Si oxides film through the whole interface between galvannealed coating and steel substrate. Interface enrichments and oxidations of the active alloying elements such as Si and Mn during reduction annealing process for galvanizing were found to interrupt Zn and Fe interdiffusion during galvannealing process. During galvannealing, Zn and Fe interdiffusion is preferentially started on the clean substrate surface which have no oxide layer on. And then, during galvannealing, crater is developed with consumption of molten zinc on the oxide layer.

특집: 미래주도형 성형공정과 수치 해석기술 - 소성가공공정에서의 미세조직 예측기술

  • Lee, Ho-Won;Gang, Seong-Hun
    • 기계와재료
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    • v.23 no.3
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    • pp.6-14
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    • 2011
  • 기존의 소성가공공정에서의 미세조직 예측 기술은 온도 및 외력에 의한 금속학적 변화를 모사하기 위해 다수의 실험에 기반한 경험적 모델링 작업이 요구되고 이를 구현할 수 있는 기계 및 재료적 지식 기반이 동시에 요구되기 때문에 현재까지는 신뢰성을 갖는모델 및 수치해석기술은 충분히 확보되지 못한 상태이다. 이러한 미세조직 예측기술의 정확도를 향상시키고자 하는 일환으로, 최근에는 매크로 스케일의 FE 해석과의 결합을 통해 소성가공공정과 이후의 열처리 공정에서의 정적 재결정 동적 재결정 상변태 변형유기변태 등 복잡한 미세조직 현상을 그 변화가 일어나는 실제 메조 스케일에서 예측하고자 하는 연구가 시도되고 있다. 본고에서는 그 중에서도 소성가공에서 발생하는 재결정 거동 예측에 주로 적용되고 있는 데조스케일 해석 기법과 매크로-메조 다단위 스케일 해석 기법의 국내외 연구 현황에 대해 알아보고자 한다. 또한, 이를 이용한 소성가공공정에서의 미세조직 예측 사례와 미세조직 예측기술의 전망에 대해 기술하고자 한다.

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