• Title/Summary/Keyword: 균일도시험

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Development of welding process to overcome misalignment in root pass at butt joint TIG welding of Stainless Steel (스테인리스강 TIG 맞대기 용접 루트 패스에서 단차 극복을 위한 공정 개발)

  • Im, Sung-Bin;Ham, Hyo-Sik;Ha, Jong-Moon;Seo, Ji-Suk;Cho, Sang-Myung
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.26-26
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    • 2009
  • TIG 용접은 고품질이고 용접인자의 제어가 쉽고 정확하다는 장점이 있지만, 얕은 용입과 낮은 생산성과 같은 단점이 있다. TIG 오비탈 용접에서는 용입의 한계 때문에 작은 루트면과 넓은 그루브를 가공하여 다층 용접을 하며, 루트패스에서는 파이프 진원도에 의한 핏업 시 단차의 문제가 자주 발생하여 많은 현장에서 루트갭을 만들어 수동 용접하는 실정이다. 따라서 생산성이 낮으며 생산 단가가 높고 용접 품질이 작업자에 따라 다르게 된다. 이러한 문제점을 해결하여 자동 오비탈 용접을 위해 단차를 흡수 할 수 있는 용접 공정 개발이 필요하다. 본 연구의 목적은 TIG 용접에서 단차에 따른 용접성을 검토하여 이를 맞대기 용접에 적용했을 때 균일한 이면비드를 얻는 공정을 개발하는 것이다. 따라서 본 연구는 아래보기 자세에서 단차에 따른 용입 특성을 이면비드 및 단면으로 비교 분석하였다. 단차 없이 아크길이만 1mm, 2mm, 3mm로 변경하여 실험한 결과 아크길이가 짧아질수록 표면비드 폭은 좁아졌고 이면비드 폭은 증가하는 경향을 나타내어 아크길이가 짧아질수록 용융효율이 증가하는 것을 확인하였다. 단차 1mm에서 아크길이 3mm를 제외하고 표면비드 및 이면비드가 미려하였다. 하지만 단차 2mm에서는 아크길이 1mm, 2mm, 3mm 전부 이면비드가 생성되지 않았다. 이는 단차로 인해 아크길이가 증가하여 용융효율이 낮아졌기 때문이라 판단된다. 이면비드가 생성되지 못한 시험편을 백 베벨링(0.5mm, 1.0mm, 1.5mm, 2.0mm)하여 실험한 결과 단차 2mm, 아크길이 1-3mm 백 베벨링 2.0mm 적용한 시험편에서 양호한 이면비드를 얻을 수 있었다.

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A study on Resin Filling Analysis and Experiment by VAP and VaRTM Processes (VaRTM과 VAP 공정의 수지 충진실험 및 해석에 관한 연구)

  • Dong-Hwan Yoon;Kyeong-Ho Seo;Yu-Jung Kwon;Jin-Ho Choi
    • Composites Research
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    • v.36 no.5
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    • pp.310-314
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    • 2023
  • VaRTM(Vacuum assisted resin transfer molding) and VAP(Vacuum assisted process) processes are a type of RTM(Resin transfer molding) process, and are typical out-of-autoclave (OOA) processes that can manufacture large structures at low cost. In this paper, a resin filling test was conducted to compare the VaRTM and VAP processes, and the filling process and dimensional stability were compared. In addition, an analysis method to simulate the filling process was developed, and a dielectric sensor was used to detect the flow front of the resin, which was compared with the analysis results. From the resin filling test, the total filling time of the composite plate was measured to be 48 minutes for the VAP process and 145 minutes for the VaRTM process, and the filling time by the VAP process was reduced by about 67%. In addition, it was confirmed that the VAP process was superior to the VaRTM process in the thickness control ability and uniformity of the composite plate.

Effect of Compost Application on Radish Quality and Changes of Soil Physico-chemical Properties in Organic Farming (유기농산물 생산을 위한 퇴비시용이 무의 품질과 토양의 이화학성에 미치는 영향)

  • Lee, Ju-Sam;Chang, Ki-Woon;Cho, Sung-Hyun;Oh, Jin-Gul
    • Korean Journal of Soil Science and Fertilizer
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    • v.29 no.2
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    • pp.145-149
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    • 1996
  • Depending on compost treatment the changes of radish morphology and soil physico-chemical properties were investigated in the sandy loam soil, pH of the soil was decreased and the contents of organic matter, total nitrogen, phosphate and cation exchange capacity was increased with increase of compost. Root weight and length were the lowest, but deficit rate was the highest(79.3%) in the treatment of 120Mg/ha of compost. The contents of chlorophyll and sugars were increased with increasing the amount of compost treatment, but the inorganics were scarcely changed. The nitrate content in radish root ranged from 10 to 120mg/kg in various treatments.

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Development of an Algorithm for Automatic Finding the Sick or the Dead Layers in the Multi-tier Layer Battery (고단 직립식 산란계 케이지내의 병계 및 폐사계의 유무를 자동 판정하기 위한 영상처리알고리즘 개발)

  • Chang D. I;Lim S. S.;Zheng S. Y.;Lee S. J.
    • Journal of Animal Environmental Science
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    • v.11 no.1
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    • pp.35-44
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    • 2005
  • The objectives of this study were to develop an image processing algorithm for finding the sick or the dead layers(SDL) rearing in the multi-tier layer battery, which is a core technology of remote monitoring systems for layers, and to test the performance of algorithm developed in the experimental poultry housing. Based on the literature study and experiment, the standing up of layer was set as a criterion for judging layers whether sick or dead. Then, by the criterion set, an algorithm was developed. The image processing algorithm developed was tested how well it could and SDL at the experimental poultry housing. Test results showed that its monitoring correctness of layers standing up in the cages having all healthy layers was $92\%$, and $96\%$ in the cages having SDL. Therefore, it would be concluded that the image processing algorithm developed in this study was well suited to the purpose of development.

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Flexure and tension tests of newly developed ceramic woven fabric/ceramic matrix composites (새로 개발된 세라믹 직포 보강 세라믹 기지 복합체의 인장 및 곡강도 시험)

  • Dong-Woo Shin;Jin-Sung Lee;Chang-Sung Lim
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.6 no.1
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    • pp.73-87
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    • 1996
  • The mechanical properties of 2D ceramic composites fabricated bythe newly developed powder infiltration and subsequent multiple impregnation process were characterised by both 3-point flexure and tensile tests. These tests were performed with strain gauge and acoustic emission instrument. The woven fabric composites used for the test have the basic combinations of $Al_{2}$$O_{3}$ fabric/$Al_{2}$$O_{3}$ and SiC fabric (Tyranno)/SiC. Uniaxially aligned SiC fibre(Textron SCS-6)/SiC composites were also tested for comparison, The ultimate flexural strength and first-matrix cracking stress of SiC fabric/SiC composite with 73% of theoretical density were about 300 MPa and 77 MPa respectively. However, the ultimate tensile strengths of composite were generally one third of flexural strengths, and first-matrix cracking stress in a tension test was also much lower than the value obtained from flexure test. The lower mechanical properties measured by tension test were analysed quantitatively bythe differences in stressed volume using Weibull statistics. This showed that the ultimate strength and the firs-tmatrix cracking stress of woven laminate composites were mainly determined bythe gauge length of fibres and the stressed volume of matrix respectively. Incorporation of SiC whiskers into the matrix increased first-matrix cracking stress by increasing the matrix failure strain of composites.

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Strength Estimation of Die Cast Beams Considering Equivalent Porous Defects (다이캐스팅 보의 등가 기공결함을 고려한 강도평가)

  • Park, Moon Shik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.5
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    • pp.337-343
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    • 2017
  • As a shop practice, a strength estimation method for die cast parts is suggested, in which various defects such as pores can be allowed. The equivalent porosity is evaluated by combining the stiffness data from a simple elastic test at the part level during the shop practice and the theoretical stiffness data, which are defect free. A porosity equation is derived from Eshelby's inclusion theory. Then, using the Mori-Tanaka method, the porosity value is used to draw a stress-strain curve for the porous material. In this paper, the Hollomon equation is used to capture the strain hardening effect. This stress-strain curve can be used to estimate the strength of a die cast part with porous defects. An elastoplastic theoretical solution is derived for the three-point bending of a die cast beam by using the plastic hinge method as a reference solution for a part with porous defects.

The Effects of Coating Treatments on Enteric Coating of the Soft Capsules Containing Omega-3 Fatty Acids (오메가-3 연질캡슐의 코팅 조건에 따른 장용성 코팅품질에 미치는 영향)

  • Ko, Won-Hwa;Hong, Jun-Kee;Lee, Sung-Wan;Cha, Ja-Hyun;Cha, Jae-Uk;Baek, Hyon-Ho;Park, Hyun-Jin
    • Korean Journal of Food Science and Technology
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    • v.44 no.2
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    • pp.168-172
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    • 2012
  • This article presents an evaluation of the effects of coating conditions on the enteric coating quality of soft gelatin capsules containing Omega-3 fatty acids. Three conditions were controlled: concentration of hydroxypropyl methylcellulose phthalate (6, 8, and 10 wt% in solution), temperature of the inlet air (32, 35, and $38^{\circ}C$), and the coating solution feed rate (7.5, 11.25, and 15.0 g/min). The transparency of the enteric coated soft gelatin capsules was evaluated by measuring the degree of whiteness of the surface using a spectrophotometer. Results showed that the most important parameter in the enteric coating process was the coating solution feed rate. As the coating solution feed rate decreased and inlet air temperature increased, the degree of whiteness of coating surfaces decreased. We also evaluated the disintegration properties of the enteric coated capsules in accordance with the Korea Health Functional Food Code.

Studies on the Induction of Sprouting of Dormant Seed Potato in Fall Crop Production (추작감자의 최아법에 관한 연구)

  • Jae-Young Cho
    • KOREAN JOURNAL OF CROP SCIENCE
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    • v.21 no.1
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    • pp.97-124
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    • 1976
  • To find out the most effective method of treatments for the induction of sprouting of dormant seed potato pieces for the fall crop production of Irish cobbler, this experiment was carried out with sprout inducing bed and field performance trial. In GA treatments, about 10 days were required to sprout and resulted uniform and thin 3-4 sprouts per tuber piece, but sprouts were slender and rooting was not observed. In Ethrel treatments, 20-25 days were required, and sprouts were inferior than that of GA treatment in uniformity of sprouting, and percentage of rotten pieces and of healthy sprouted tuber pieces, but number of sprouts per tuber pieces was low, being 1-2, and sprouts were short, thick, and healthy, and showed good rooting. In GA and Ethrel mixture treatments, 1-2 more days were required to sprout than GA treatments, but sprouts were relatively healthy, and other sprouting pattern were like that of GA treatments. In Ethylene chlorohydrin and 6-Benzyl-adenine treatments, sprouting was like that of Ethrel treatments, but much more days were required than Ethrel treatments and tendency of severe rotting was observed. Optimum treating methods of promising chemicals found to be 1-2 and 2-5 ppm GA solution, 500 and 1000-2000 ppm Ethrel solution, and 1-2+250-500 and 5+250-500 ppm GA and Ethrel mixture solution for 60 min. treatment of tuber piece and whole-tuber, respectively. Induction of sprouting in dry and hot time resulted severer rotting of tuber pieces during the induction of sprouting and with the advancement of dormancy, being delayed in date of treatment, tendency of promotion of sprouting and rooting was observed. When sprouted tuber piece was transplanted at the same date, yields were in order of Ethrel, GA and Ethrel mixture, and GA treatment, indicating the correlation between yield and healthiness of sprout and rooting status of sprouted tuber piece. In all treatments, earlier transplanting resulted higher yields.

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A Study of Dexibuprofen Loaded Solid Dispersion Using Rotary Hot-melt Granulation (회전식 고온용융과립법을 이용한 덱시부프로펜 함유 고체분산체 연구)

  • Kim, Dong-Wook
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.2
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    • pp.595-600
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    • 2020
  • The purpose of this paper was to prepare and evaluate solid dispersions (SD) that can increase the dissolution rate of dexibuprofen as a model drug with low solubility in water using saccharides and sugar alcohols as dispersion materials. DSC, XRD, content and content uniformity test, dissolution test, and disintegration test were conducted for physicochemical evaluation of the prepared SD. For the results, it was confirmed using differential scanning calorimetry that fructose, which has a melting point around 120 ℃ of the device operating temperature range, is a suitable excipient for the preparation of SD by the rotary hot-melt granulation (RHMG) method. X-ray diffraction analysis was conducted to confirm that the crystallinity of dexibuprofen was reduced. Disintegration test of the prepared tablet using SD-containing dexibuprofen and fructose confirmed a very fast disintegration time within 1~2 seconds and also showed that the dissolution rate was about 20% faster than that of the dexibuprofen raw material. Dexibuprofen with reduced crystallinity by SD confirmed through the RHMG method can be used to increase the dissolution rate of the drug and increase the disintegration time of the tablet. Thus, it can be used in the manufacturing of various solid preparations.

Flexural Tensile Strength of Concrete Block Masonry (비보강 콘크리트 조적조의 휨인장강도)

  • Kim, Young-Sang
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.9 no.4
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    • pp.119-126
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    • 2005
  • The objective of this paper is to evaluate the flexural tensile strength of unreinforced concrete masonry wall to ensure the structural safety in out-of-plane behaviors under the wind or earthquake loads. Flexural tensile strength of unreinforced concrete masonry wall has been obtained from the full scale tests of total 327 specimens and the statistical analysis are performed for each of the cases. The flexural tensile strength derived from experiments is classified as 13 groups according to masorny units, mortar ingredients, and the direction of tensile stresses and the mean tensile strength and the variable coefficient are obtained for each case. The uniform and concentrated transverse loads have been applied over the face of the wall specimens. The ultimate mean flexural tensile strengths are distributed from 1,564 kPa to 363 kPa according to masonry units, mortar ingredients, and other factors. The allowable flexural tension stress criteria will be established based on the mean flexural tensile strengths in the future.