• Title/Summary/Keyword: 균열발생수명

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A Study on the strees corrosion cracking of the pressed aluminum alloy (알루미늄 합금 압출재(Al 6xxx계)의 응력부식균열(SCC) 거동)

  • Lee, Jeong-Hwa;Gwon, Yu-Hyeon;Kim, Sang-Ho
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2009.05a
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    • pp.217-218
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    • 2009
  • 최근 경량화, 리사이클성, 기기의 소형화, 내환경성 등의 이점을 가지고 있는 알루미늄 합금이 여러 분야서 재인식 되고 있다. 그러나 이런 알루미늄 합금이 부식 환경에 노출 될 경우 음력부식균열이 발생할 수 있게 된다. 이러한 음력부식균열의 발생은 알루미늄의 기계적 특성에 안 좋은 영향을 미치므로 제품의 품질저하, 수명 단축, 효율저하, 재해발생 등 직간접적으로 광범위한 피해를 입게 되기에 부식에 대한 많은 연구가 진행이 되고 있다. 이 중에 고비강도용 알루미늄 압출소재인 Al 6xxx계 합금의 열처리 및 조성 변화에 따른 음력부식 균열의 거동에 대해 연구하였다. 응력부식균열 시험은 SSRT시험으로 많이 하고 있는데, 이 시험은 인장시편을 부식 환경 하에 노출하면서 천천히 일정한 변형속도로 당기는 시험이다. 본 연구에서는 Strain rate를 ${10^{-6}}s^{-1}$ 부식용액은 1M-NaCl + 0.6M-$Na_{2}SO_{4}$ + 0.3%-$H_{2}O_{2}$을 사용하여 시험을 하였다. 그러나 시험에 대한 분석은 Tafel polarization curve, SEM, OMS를 이용하였다.

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A Study on the Shear Behavior of Reinforced Concrete Structures (철근(鐵筋)콘크리트 구조물(構造物)의 전단거동(剪斷擧動)에 관한 연구(研究))

  • Chang, Dong Il;Kwak, Kae Hwan
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.7 no.1
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    • pp.83-92
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    • 1987
  • Fatigue fracture of reinforced concrete structures are characterized by considerably larger strains and microcracking as compared to fracture of R.C. structures under static loading. The strain of stirrup is increased suddenly by the occuring of inclined crack and the average strain ${\epsilon}_{\omega}$ of all stirrups in a structure at maximum load increase approximately in proportion to log N. The structures critical in longitudinal reinforcement seemed to have an endurance limit of 60~70 percent of static ultimate strengths for 1,000,000 cycles. In this test, the average fatigue strength at 1,000,000 cycles for all structures tested was approximately 65 percent of the static ultimate strength.

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The Characteristics of Fatigue Cracks Emanating from Small Hole Defects Located Opposite Position of the Shaft Cross Section (축단면 내 대칭위치에 존재하는 원공결함에서 발생하는 피로균열 거동)

  • Song, Sam-Hong;An, Il-Hyeok;Lee, Jeong-Mu
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.10
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    • pp.84-91
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    • 2002
  • The shaft with the circular cross section have symmetric structural combination parts to keep the rotating balance. Hence the crack usually emanate from symmetric combination parts due to the stress concentration of these parts. In this study to estimate the fatigue behavior of symmetric cracks, the fatigue test was performed by using rotary bending tester and the specimen with symmetric defects in circular cross section. From the facts the characteristics of crack initiation and propagation on the symmetric surface cracks in circular cross section was examined. Also we observed the internal crack using oxidation coloring and investigated the fatigue behavior using the relationship between surface crack and internal crack. As a result of fatigue lift of symmetric cracks was reduced to 35% compared to single crack’s. We examined the characteristics of fatigue behavior in element with symmetric cracks using internal crack propagation rate and maximum stress intensity factor range obtained from approximation method.

Probabilistic Estimation of Service Life of Box Culvert for Power Transmission Considering Carbonation and Crack Effect (탄산화와 균열을 고려한 전력구 콘크리트 구조물의 확률론적 수명 예측)

  • Woo, Sang-Kyun;Lee, Yun
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.18 no.6
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    • pp.30-40
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    • 2014
  • The demand of underground structure such as box culvert for electric power transmission is increasing more and more, and the service life extension of these structures is very important. Recent observations in field and experimental evidences show that even steel in concrete can be corroded by carbonation reaction of cover concrete. Carbonation-induced corrosion in concrete may often occur in a high carbon dioxide environment. In this study, the risk of carbonation of box culverts in our nation was evaluated by measuring the carbonation rate and concrete cover depth in field. Then, the service life due to carbonation at the cover depth was calculated by in situ information and the Monte Carlo simulation in a probabilistic way. Additionally, the accelerated carbonation test for the cracked beam specimen was executed and the crack effect owing to the carbonation process on the service life of box culvert was numerically investigated via Monte Carlo simulation based on the experimental results.

A study on the Creep Behavieo of Rene 80 Superalloy (Rene 80초내열 합금의 크리프 거동에 관한 연구)

  • Han, Seong-Ho;Lee, Gi-Ryong;Jo, Chang-Yong;Kim, In-Bae;Kim, Hak-Min
    • Korean Journal of Materials Research
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    • v.3 no.6
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    • pp.575-584
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    • 1993
  • The effects of atmosphere on the creep rupture properties of Ni-base superalloy Ren6 80 were investigated. Creep rupture tests were performed at $760^{\circ}C$, 657MPa and 982%, 157MPa under Ar gas atmospheres. Creep rupture mode and rupture properties (rupture life and elongation) were similar in two different atmospheres under the condition of $760^{\circ}C$, 657MPa. However, the results at $982^{\circ}C$, 157MPa showed different creep rupture mode and life between air and Ar gas atmospheres. In air, it was shown that creep cracks were initiated at surface-exposed grain boundaries and propagated along grain boundaries. In Ar gas atmosphere, the cracks were initiated at inner grain boundaries and coalesced to surface cracks which cause cup-and-cone type fracture. Due to protective oxide layer formation, air test showed longer rupture life than Ar test.

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Behavior of High-elastic Stress Absorbing Interlayer for Reflective Cracking Resistance (고탄성 응력흡수층의 반사균열 저항특성 연구)

  • Park, Tae Soon;Lee, Yo Seop
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.26 no.3D
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    • pp.445-451
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    • 2006
  • This study was conducted to develop the interlayer mixture that absorbs the stress between the old concrete pavement and the asphalt overlay pavement layer. The elasticity, the flexibility, the consistency and the impermeability is required for high-elastic Stress Absorbing Interlayer(HSAI) to absorb and disperse the stress that causes the flexural and horizontal movements of the joint and the crack. The HSAI developed from foreign product was satisfied with the design criteria. The specimens using the HSAI showed the significant reduction of the reflective crack compared those not using the HSAI. The significance included that the life of shear failure and horizontal displacement resistance increased 4 times. The life of the share failure increased to 5 times and the horizontal displacement increased to 9 times according to the selection of surface course material which showed the excellence of the HSAI.

Study on the Defect Improvement of Fuel Flow Proportioner Install Structure on Aircraft (항공기 연료흐름분배기 장착 구조물 결함개선 연구)

  • Choi, Hyoung Jun;Lee, Jin Won;Choi, Jae Ho;Park, Sung Jae
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.4
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    • pp.558-567
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    • 2020
  • This study examined the defect characteristics of fuel flow proportioner-mounted structures to analyze the causes of structural defects during aircraft operation. System vibrations and single component vibrations that occur during aircraft operations are usually the cause of structural defects. The fuel flow proportioner causes a defect in the support structure due to the vibration caused by the pressure change caused by the sudden increase in the flow rate. Defects in the support structure of the fuel flow proportioner are not correlated directly with the cracking of the maneuver, and flight time according to aircraft operation analysis is related to the use of A/B. The structural reinforcement configuration was confirmed through static and life analysis of the cracks of the bracket mounted under the fuel flow proportioner for improvement of the defect. An analysis of the reinforcement revealed a minimum structural strength of +0.15. Structural life analysis confirmed that the stress acted on the site under 15Ksi. The fatigue life was confirmed to be more than 7,700 Cycles.

Evaluation of Sealing Effect on Performance of Overlaid Asphalt Pavement using Accelerated Reflection Cracking Test in Shear Mode (덧씌우기 아스팔트 포장체의 전단반사균옅 모사시험을 이용한 줄눈 실링재의 반사균열 지연효과 비교분석)

  • Choi, Dong-Chon;Li, Xiang-Fan;Lee, Young-Gwan;Kim, Kwang-Woo
    • International Journal of Highway Engineering
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    • v.5 no.3 s.17
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    • pp.1-9
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    • 2003
  • This study was performed to evaluate the effect of various joint sealant on reducing the reflection cracking of asphalt concrete overlay on cement concrete pavement. The test method used was an accelerated reflection cracking test in shear mode, which was developed for evaluation of reflection cracking resistance of overlaid asphalt concrete in laboratory. The test results showed that use of joint sealants resulted in a significant reduction of reflection cracking. When sealant E was used, the fatigue life was the highest, with relatively larger horizontal deformation. When Sealant B was used, the dynamic stability was the highest with the smallest horizontal deformation. In general, the greater the tensile strength of sealant, the better the crack resistance of the mixture.

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Prediction of Fretting Fatigue Life on 2024-T351 Al-alloy (2024-T351 알루미늄 합금판 프레팅 피로수명 예측)

  • Kwon, Jung-Ho;Hwang, Kyung-Jung
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.35 no.7
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    • pp.601-611
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    • 2007
  • Most of mechanically jointed aircraft structures are always encountered the fretting damages on the contact surfaces between two jointed structural members or at the edges of fastener holes. The partial slip and contact stresses associated with fretting contact can lead to severe reduction in service lifetime of aircraft structures. Thus a critical need exists for predicting fretting crack initiation in mechanically jointed aircraft structures, which requires characterizing both the near-surface mechanics and intimate relationship with fretting parameters. In this point of view, a series of fretting fatigue specimen tests for 2024-T351 Al-alloy, have been conducted to validate a mechanics-based model for predicting fretting fatigue life. And included in this investigaion were elasto-plastic contact stress analyses using commercial FEA code to quantify the stress and strain fields in subsurface to evaluate the fretting fatigue crack initiation.

Prediction of Fretting Fatigue Life for Lap Joint Structures of Aircraft (항공기 겹침이음 조립구조의 프레팅 피로수명 예측)

  • Kwon, Jung-Ho;Joo, Seon-Yeong
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.37 no.7
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    • pp.642-652
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    • 2009
  • Most of lap jointed aircraft structures encounter the fretting damages, which provoke fretting cracks prematurely and lead to significant reduction of fatigue life. In the case of ageing aircrafts especially, this fretting fatigue problem is a fatal threat for the safety and airworthiness. Recently, as the service life extension program(SLEP) of ageing aircrafts has become a hot issue, the prediction of fretting fatigue life is also indispensable. On these backgrounds, a series of experimental tests of fretting fatigue on bolted lap joint specimens, were performed. And the fretting crack initiation and propagation life of each specimen were evaluated using existing and newly proposed prediction models with the fretting parameters obtained from the FEA results for elasto-plastic contact stress analyses. The validations of prediction models were also discussed, comparing the prediction results with experimental test ones.