• Journal of Aerospace System Engineering
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• v.12 no.1
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• pp.42-46
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• 2018

The subject of this study dealt with the structural safety analysis regarding the measured thrust test equipment as noted on a small engine. In this work, the structural design and analysis of steel and aluminum alloy structure for a small engine test of equipment were performed. Firstly, the structural design requirements of the engine test equipment were identified and investigated. After the structural design was reviewed, next the structural analysis of the engine test equipment was performed by the utilization of the finite element analysis method. The study was performed to determine that the stress and displacement analysis was appropriately managed regarding the applied load condition. As a result, it was determined that through the structural analysis, this study has confirmed that the designed engine test equipment is approved for safety, and meets its design purpose at this time.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.37 no.8
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• pp.780-788
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• 2009

AE technique was applied to the static structural test of the composite wing structure to evaluate the structural integrity and damage. During the test, strain and displacements measurement technique were used to figure out for static structural strength. AE parameter analysis and source location technique were used to evaluate the internal damage and find out damage source location. Design limit load test, the 1st and 2nd design ultimate load tests and fracture test were performed. Main AE source was detected by an sensor attached on skin near by front lug. Especially, at the 1st design ultimate test, strain and displacements results didn't show internal damage but AE signal presented a phenomenon that the internal damage was formed. At the fracture test, AE activities were very lively, and strain and displacements results showed a tendency that the load path was changed by severe damage. The internal damage initiation load and location were accurately evaluated during the static structural test using AE technique. It is certified from this paper that AE technique is useful technique for evaluation of internal damage at static structural strength test.

• Aerospace Engineering and Technology
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• v.6 no.2
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• pp.35-39
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• 2007

In this paper, we have presented structural analysis procedure and full scale test results for 4-seater canard airplane. Construction of the finite element model is critical path for the aircraft structural analysis and directly affects the structural integrity. The refinement of the finite element model should be determined depending on full scale test results. From the results of the structural analysis, 5 design limit loads test conditions and 11 design ultimate loads test conditions were selected. By the presented procedure, the structural integrity of 4-Seater Canard Airplane is successfully obtained.

• Journal of Aerospace System Engineering
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• v.18 no.1
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• pp.64-71
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• 2024

The external fuel tank of an aircraft is a main component that can increase the cruising range of the aircraft. It must be able to be stably separated from the pylon in an emergency situation. At this time, a separation load is applied to the fin and the pivot of the external fuel tank. To stably separate the external fuel tank, the structural soundness of the fin and the pivot must be confirmed. In this study, structural tests were conducted to verify the structural integrity of the external fuel tank pin and pivot when the external fuel tank was separated from the aircraft. Results are then presented. In this paper, a test configuration diagram consisting of the hydraulic and load control equipment, data acquisition system, and pneumatic supply unit used in the structural test was explained. Test installation and test load application plan for each test condition were provided. As results of the structural test, it was found that test load and internal pressure of the test specimen were properly controlled within the allowable range in each test. It was confirmed that serious structural defects in the test specimen did not occur under required load conditions. In conclusion, through structural test for design limit load and design ultimate load, it was proven that the fin and pivot of the external fuel tank for aircraft covered in this study had sufficient structural strength.

• Aerospace Engineering and Technology
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• v.3 no.2
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• pp.208-216
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• 2004

Advanced overload protection module for full scale airframe structural test was developed by improving the existing overload protection module. When performing the full scale airframe structural test, overload can be applied to the test article due to unexpected situations such as system shutdown, test article failure, and deficiency of design strength. Therefore, the overload protection module is needed for protecting the test article in unexpected overload situations. In this paper, the function of the existing overload protection module was summarized for each component and the problems encountered when using it in structural test were analyzed in addition, the development of advanced overload protection module was described.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.33 no.6
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• pp.83-91
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• 2005

This paper describes the structural strength test technique and the results for cylindrical supersonic vehicle subjected to both aerodynamic load and thermal load. The special positioning system using spring links was designed to float, support and restrain the test airframe during the test and the down-time. The hydraulic system and the electric heating system were utilized to apply the aerodynamic load and the thermal load to the test airframe together. Particularly, several hundreds of infrared quartz lamps were used for the heating system, and the thermal test conditions were successfully simulated. The test results showed that this kind of high temperature test is adequate to verify the structure integrity and produce useful engineering data which is necessary for the possible structural modification under thermal environments.

• Journal of Aerospace System Engineering
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• v.17 no.1
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• pp.97-105
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• 2023

For aviation sensor pod, structural integrity should be verified through static structural tests for flight loads induced in various maneuvering conditions of the aircraft. For this, it is necessary to develop a test system for full-scale static load test of sensor pod. Based on test requirements, this paper introduced a test system configuration of the static test and the development of test structure frame, restraints equipment, loading equipment, control, and measurement equipment. In addition, methods and procedures for verifying the developed test system were explained. In conclusion, the static load test and data acquisition were successfully performed. Reliability of the test equipment was also verified in the process.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.33 no.11
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• pp.95-105
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• 2005

The HAUSAT-2 nanosatellite which is scheduled to launch in 2008 is being developed by SSRL(Space System Research Lab.). The HAUSAT-2 STM(Structural-Thermal Model) was developed as the first system model to verify structural and thermal design margin. The qualification level vibration and thermal tests have been conducted on STM. This paper addresses the comparison of structural analysis and test results of HAUSAT-2 STM. It was shown that the natural frequency of HAUSAT-2 STM satisfies the stiffness requirements without structural damage in the random vibration test. The assembly and integration validity were also checked out through STM.

• Journal of Aerospace System Engineering
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• v.16 no.1
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• pp.97-103
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• 2022

An aircraft component can only be mounted on an aircraft if it has been certified to have a structural robustness under flight load conditions. Among the major components of the aircraft, a pylon is a structure that connects external equipment such as an engine, and external attachments with the main wing of an aircraft and transmits the loads acting on it to the main structure of the aircraft. In civil aircraft, when there is an incident of fire in the engine area, the pylon prevents the fire from spreading to the wings. This study presents the results of structural static tests performed to verify the structural robustness of a fuel pylon used to mount external fuel tank in an aircraft. In the main text, we present the test set-up diagram consisting of test fixture, hydraulic pressure unit, load control system, and data acquisition equipment used in the structure static test of the fuel pylon. In addition, we introduce the software that controls the load actuator, and provide a test profile for each test load condition. As a result of the structural static test, it was found that the load actuator was properly controlled within the allowable error range in each test, and the reliability of the numerical analysis was verified by comparing the numerical analysis results and the strain obtained from the structural test at the main positions of the test specimen. In conclusion, it was proved that the fuel pylon covered in this study has sufficient structural strength for the required load conditions through structural static tests.

• Journal of Korean Society of Steel Construction
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• v.23 no.4
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• pp.483-491
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• 2011

The fabrication of steel structural members always involves welding process such as flux cored arc welding. Therefore, for the application of structural steels to cold regions, it is a prerequisite to clarify the service temperature of the welded joints in order to ensure the structural integrity of the welded parts. In this study, the Charpy impact test was conducted to evaluate the service temperature of structural steel weld. The Charpy impact test is a commercial quality control test for steels and other alloys used in the construction of metallic structures. The test allows the material properties for service conditions to be determined experimentally in a simple manner with a very low cost. Standard V-notch Charpy specimens were prepared and tested under dynamic loading condition. The service temperatures of the weld metal, HAZ (heat affected zone) and base metal were derived by the absorbed energy and the impact test requirements; thus the applicability of the structural steels to cold regions was discussed in detail.