• Title/Summary/Keyword: 교반장치

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Development of the hi-speed composite cohesive device for reduction of particulate pollutants in storm water runoff (초기강우 유출수의 입자성 오염물질 처리를 위한 고속복합응집장치 개발)

  • Choi, Sunhwa;Lee, Jinkyung;Lee, Seungheon;Kim, Heungseop
    • Proceedings of the Korea Water Resources Association Conference
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    • 2017.05a
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    • pp.197-197
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    • 2017
  • 본 연구에서는 입자성 오염물질을 다량 함유하고 있는 초기강우 유출수를 처리하기 위한 수처리 시설로 고속복합응집장치를 개발하였다. 고속응집복합장치의 요소기술은 마이크로 버블, 급속교반장치(인라인믹서), 전기촉매를 이용한 부상촉진장치, 볼텍스 흐름 등으로 구성되며, 기술 원리는 응집제에 의해 오염물질을 응결, 응집, 부상시켜 스컴을 제거하는 일반 응집 원리와 유사하다. 본 기술의 특징은 교반, 혼화조, 응집제를 1개의 조에 컴팩트하게 구성하여 체류시간을 10분 이내로 단축하였고, 볼텍스(voltex) 흐름을 이용한 선회류와 루버홀 형태의 스크린을 적용하여 응집효과를 극대화하였으며, 플럭에 의한 막힘이 없이 스크리닝이 이루어질 수 있도록 하였다. 또한, 부상촉진장치(전기유도)를 이용해 응집 플럭의 부상효과를 상승시켰고, 감속기와 일체화된 내통스크린이 선회류와 반대 방향으로 회전하면서 볼텍스 흐름의 가속효과에 의한 스크린 폐색 방지 및 응집부상 효율을 향상시킬 수 있도록 설계하였다. 부상슬러지는 별도의 플럭 제거 설비 없이 스크린 내통 회전에 이용되는 감속기에 부착된 스컴 제거기에 의해 동시 제거가 가능하며, 응집부상 처리수는 장치 가장 바깥 외곽에 충진된 필터층에서 최종 여과되어 방류되도록 구성함으로서 모든 처리공정이 단일 장치 내에서 이루어지도록 구성하였다. 본 고속복합응집장치는 전체 규격 ¢ $1000{\times}2,000mmH$의 시제품이 제작되어 현재 시흥소재 매화저수지에서 성능평가를 실시하고 있다.

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Fabrication of a billet in the continuous casting process by means of a electromagnetic stirring (전자기교반에 의한 연속주조빌렛트제조)

  • Kim Ki-Bae
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.05a
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    • pp.66-74
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    • 1999
  • 일반적으로 압출용 빌렛트제조에는 빌렛트상하의 품질변화로 수평연속주조법이 사용되지 않고 있지만 전자기교반법을 이용할 경우 이러한 단점이 없어진다. 따라서 전자기교반장치를 설치한 수평연속주조장치를 이용하여 연주빌렛트를 제조하였다. 최대자속밀도가 1000Gauss 인 전자기교반장치를 설계 제작하였으며, 간접냉각방식의 흑연몰드에서 알루미늄합금을 사용하여 건전한 연주빌렛트를 제조할 수 있는 여러 공정조건을 조사 검토하여 직경 70mm의 기포가 없고 표면이 미려한 등축정을 가진 연주빌렛트를 제조하였다. 인출속도에 따른 수평 연속주조 빌렛트의 표면, 용탕유동라인 및 조직을 검토한 결과 평균인출속도 20mm/min에서 40mm/min까지 아주 미려한 표면특성을 가졌으며, 인출속도가 빠르면 유동라인이 표면에서 중심 쪽으로 완만한 기울기를 가지게 되어 표면응고층이 얇아져 빌렛트가 고액계면에서 끊어지게 되며, 조직미세화는 인출속도가 클수록 미세화되었으나, 결정구상화정도는 인출속도가 빠를수록 악화되었다.

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Effect of Mechanical Mixing Intenstiy on Composting (교반강도가 퇴비화에 미치는 영향)

  • Hwang, Seon-Suk;Hwang, Eui-Young;Namkoong, Wan
    • Journal of the Korea Organic Resources Recycling Association
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    • v.3 no.2
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    • pp.47-57
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    • 1995
  • The purpose of this study was to investigate the effect of mechanical mixing intensity on composting. The major parameters investigated were the mixing intensity and initial moisture content. Laboratory scale composting reactors with mixing equipment were used in this study. Wastes used for the study were raw nightsoil sludge, nightsoil sludge after vacuum evaporation treatment and pig manure. When moisture contents were 60% and 63%, amount of organic material degraded in the continuous mixing reactors was higher than that in the intermittent mixing reactors. Compost produced from reactors with continuous mixing had better texture than that obtained from reactors with intermittent mixing. When moisture content was 68%, organic waste was kneaded rather than mixed in the continuous mixing reactors. Amount of organic material degraded in the continuous mixing reactors also was lower than that in the intermittent mixing reactors.

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Development of a 2-fluid Jet Mixer for Preventing the Sedimentation in Livestock Liquid Manure Storage Tank (가축분뇨액비저장조 침전물 퇴적 방지를 위한 2류체 제트노즐식 교반장치 개발에 관한 연구)

  • Yu, B.K.;Hong, J.T.;Kim, H.J.;Kweon, J.K.;Oh, K.Y.;Park, B.K.
    • Journal of Animal Environmental Science
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    • v.18 no.3
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    • pp.207-220
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    • 2012
  • There are around 7,500 manure tanks to treat the manures from pigs in Korea. In the tank, there are too much sediments deposited on the base and wall, which causes low efficiency of stock capacity and manure fermentation. In order to minimize sediments and to ferment manure effectively, we developed a 2-fluid jet mixer for mixing sediments in liquid livestock manure tank. For developing the prototype, we tested a factorial experimental system with various nozzles, and simulated CFD models with two kinds of nozzle arrangement. From the results of factorial experiment and CFD simulation, we concluded the dia. ratio of primary : secondary nozzle should be 1:2 and the nozzles should be arranged at the same distances toward to the circumferential direction. With this results, we manufactured a 2-fluid jet mixer which is consists of four 2-phase nozzles, centrifugal slurry pump and root's type air blower. And, we carried out the performance test of the prototype in the round shaped liquid manure tank in the farm. The performance test results showed that the uniformity of TS (Total Solid) and VS (Volatile Solid) was raised from 21.3 g/L, 13.3 g/L In steady state to TS and VS to 23.0 g/L, 14.1 g/L in the mixing operation. Therefore, we could conclude that the prototype of 2-fluid mixer could make the solid material which could be sediments in the tank not to be deposited in the tank and to be contacted to air bubbles which could enhance the efficiency of the fermentation of livestock manure.

Suggestion of the Analysis Model and Verification on Rotating Flow in Stirred Tanks Using CFD (전산유체역학을 이용한 교반 탱크 내에서의 회전유동에 대한 해석 모델의 제안 및 검증)

  • Hwang, Seung Sik;Yong, Cho Hwan;Choi, Gyuhong;Shin, Dohghoon;Chung, Tae Yong
    • Journal of Energy Engineering
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    • v.22 no.1
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    • pp.28-37
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    • 2013
  • Stirred tank is widely used in various industries for mixing operations and chemical reactions for single- or multi-phase fluid systems. For designing agitator of high performance, quantity data of internal flow characteristics influenced by mixing performance are definitely confirmed but quantity analysis about the transient flow characteristics of complicate structure is recognized as difficult problem in the present. In this study, two models of commercial CFD code Fluent 6.3 used to propose suitable for the tank analysis. Agitation of Stirred tank is analyzed using a mixed model and the flow in the stirred tank is analyzed using a standard k-${\varepsilon}$ model. Multiple reference frame(MRF) and Sliding mesh(SM), the analysis techniques were used For compare a result of CFD with a visualization experiment result, to grasp internal flow and mixing characteristic in stirred tank and to present fundamental analysis method.

Performance Evaluation of Stirrers for Preventing Dendrite Growth on Liquid Cathode (액체음극에서의 금속 수지상 성장 억제를 위한 교반기 성능평가)

  • Kim, Si-Hyung;Yoon, Dal-Seong;You, Young-Jae;Paek, Seung-Woo;Shim, Joon-Bo;Ahn, Do-Hee
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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    • v.7 no.2
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    • pp.125-131
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    • 2009
  • An electrolytic system (zinc anode-gallium cathode) was setup to evaluate the performance of several stirrers prepared for this study, where stirrers have been used to prevent uranium from forming dendrite on the cathode in pyrochemical process. In the case of no-stirring condition, zinc dendrites began to grow on the gallium surface in 1 hour and some dendrite grew out of the cathode crucible around 6 hours. When a rectangular stirrer or a tilt stirrer was rotated, at 40${\sim}$150 rpm, to mix the liquid gallium cathode, dendritic growth of zinc metal was prevented irrespective of revolution speed, but some of the deposits overflowed out of the cathode crucible owing to the large centrifugal forces at 150 rpm. The harrow stirrer did not nearly retard the dendrite growth at 40 rpm, but the dendrite growth was retarded at higher than 100 rpm and the zinc deposits also did not overflow at 150 rpm. Pounder could also prevent the dendrite growth to some extent but it had some difficulties in operation compared with other types of stirrers.

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Power Input of Pitched and Double-Stage Paddle Impeller in a Agitated Vessel (교반조에서 경사 및 2단 Impeller의 교반소요동력에 관한 연구)

  • Lee, Young-Sei;Kim, Moon-Kap;Kim, Jong-Shik
    • Applied Chemistry for Engineering
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    • v.7 no.1
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    • pp.18-25
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    • 1996
  • Power input in stirred vessel is especially important in the design of mixers, as well as the evaluation of mixing processes. A type of baffles in mechanically agitated vessels and power employed are major factors that determine the stirring efficiency in a large scale, multi-step processes. In the present study, power input in the totally baffled agitated vesseles was compared systematically in connection with several previous studies and adequate power input correlation was found to be : $Np_{(pitch)}=({\theta}/90^{\circ})Np_{(90^{\circ})}$ Power number correlation was dependent upon the distance of among the impeller in the agitated vesseles, as follows : $$Np=7.09(n_p)^{0.7}(\frac{b_(double)}{d})(\frac{H}{D})^{0.18}$$, $${n_p}^{0.7}(\frac{b_{(double)}}d)$$<2 $$Np=8.73\{(n_p)^{0.7}(\frac{b_{(double)}}{d})\}^{0.7}(\frac{H}{D})^{0.18}$$, $${n_p}^{0.7}(\frac{b_{(double)}}d)$$>2.

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Development of the Soil Washing System for the Remediation of Oil-Contaminated Soil (유류 오염토양 복원을 위한 토양세척 공정의 개발)

  • Gong, Jun;Cho, Jang-Hwan;Lee, Ji-Hui;Choi, Sang-Il
    • Proceedings of the Korean Society of Soil and Groundwater Environment Conference
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    • 1998.11a
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    • pp.60-63
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    • 1998
  • 본 연구에서는 유류 오염토양 복원을 위한 효율적인 세척공정을 구성하여 현장적용 가능성을 검토하였다. 토양세척공정은 co-current식 전세척장치와 counter -current식 세척조로 구성된다. 물이 주입되는 co-current식 전세척장치에서는 스크류 축의 회전력에 의한 토양 이송 및 스크류의 각 pitch 사이에 부착된 임펠러의 기계적 교반력에 의한 세척이 동시에 이루어진다. 전세척장치를 통과한 토양과 물은 세척조로 유입되어 세척용액과 반대방향으로 이동하게 된다. 세척조의 내벽에 부착된 나선형 웨어에 의해 적정 운전조건하에서 일정 크기를 기준으로 토양이 분리되며, 각 웨어 사이에 부착된 임펠러의 교반력에 의해 오염토양이 세척된다. 실험결과, 운전시 고려해야 할 주요 영향인자들은 전세척장치에서의 토양주입량은 1 kg/min, 진탕비는 1, 회전속도는 50 rpm에서 최대 세척효율(#4-, 83.6%)을 보였으며, 세척조에서는 토양.물 주입위치 15 cm, 회전속도 5 rpm, 경사각 6$^{\circ}$, 세척용액 주입유량이 0.8 L/min일 때 최대 세척효율인 97.9%(#4-)를 나타냈다.

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Development and Evaluation of the Attrition Coupled Bioreactors for Enzymatic Hydrolysis of Biomass ; Tumbling-Drum Type Bioreactor for Enzymatic Hydrolysis of Cellulose (Biomass의 고효율 효소당화에 적합한 Attrition Coupled Bioreactor 개발에 관한 연구 ; Tumbling Drum Type Bioreactor를 활용한 섬유소 당화)

  • 이용현;조구형;박진서
    • KSBB Journal
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    • v.4 no.2
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    • pp.87-93
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    • 1989
  • To develop high dfficiency-low energy consumption attrition coupled bioreactor for enhanced enzymatic hyerolysis of insoluble biomass, a tumbling drum type bioreactor was installed, and its efficiency was evaluated. The effects of drum structure and poerational conditions were investigated. The optimal saccharification at 3L drum was obtained at 8 baffled drum, drum diameter to baffle height ratio of 1:0.05, 100rpm, and addition of 600g of 3mm glass bead per liter. The consumed power for rolling of drum and energy consumption for half digestion of cellulose were measured, and compared with enhanced rate and yield to predict the economic prospect of the process. The tumbling drum type bioreactor seems to have appropriated structure for industrial scale operation, and further investigation for scale-up need to be conducted.

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A Study on the Durability of Manure Composting Facilities (축분 퇴비화 시설 내구성에 관한 조사연구)

  • Hong, Ji-Hyung
    • Journal of Animal Environmental Science
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    • v.16 no.1
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    • pp.13-20
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    • 2010
  • Manure compost is a main product from animal wastes in Korea. Solid manure is usually treated by aerobic composting at manure composting facilities for land reinforcement. Agricultural use of manure compost as organic fertilizer resources, mainly manure compost, is now recommended in Korea. This study investigated the evaluation of durability about the manure composting machinery and structures which was controlled by aeration and periodic agitating. The questionnaire addressed three main topics as follows: operating practices, machinery and maintenance of the manure composting facilities are being operated. A total of the 22 manure composting facilities in an agricultural cooperative were surveyed. The results obtained in this survey were summarized as follow: The major causes of manure composting apparatus trouble were corrosion and wear, overloading and foreign matter etc. The highly trouble frequency of the agitator, packer and conveyor were chain, agitating blade and shaft, motor and screw vane, respectively. These analytical results can be used as basic information to establish the maintenance control methods and durability standard of manure composting facility.