• Title/Summary/Keyword: 공형설계

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Pass Schedule Design to Inhibit Surface Cracks Generation on Workpiece in Groove Rolling Process (공형압연 공정에서 소재 표면흠 발생억제를 위한 패스 스케줄 설계)

  • Na, Doo-Hyun;Lee, Young-Seog
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.10
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    • pp.1443-1453
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    • 2010
  • We simulated the roughing train of the rod mill of SEAH BESTEEL Inc. using finite element method to inhibit surface cracks initiation on workpiece. We designed 2nd pass (square roll) and applied to this roll in the roughing train of the rod mill. Also, we proposed new pass schedule, which changed roll gap of 3rd and 4th groove by using finite element method. We used shear damage model, which is dependent on shear stress ratio and compared the number of damaged elements on workpiece. A damaged element means surface crack. Consequently, after 2nd pass (square roll) is changed, the error rate decreased by 1.43% when compare to that of the old groove. And the number of damaged elements in the new pass schedule decreased by 37.6%, which is less than present pass schedule.

Vibration Control of Press for soundproof barrier (타공형 방음벽 프레스의 방진대책)

  • 정정교;박진일;박해동;김두훈
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.05a
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    • pp.656-661
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    • 2001
  • 생산 현장의 진동환경은 부품생산활동과 관련된 공정변수중 대표적인 것으로 기계 부품 생산의 품질 및 생산품의 불량률에 큰 영향을 미치며 또한 주변으로 전파된 진동은 우수한 진동환경을 요하는 다른 생산장비에 나쁜 영향을 미치기도 한다. 본 연구의 대상은 공장의 이전으로 인한 환경변화에 의해 발생한 타공형 방음벽 생산 프레스의 진동을 제어하기 위해 바닥의 진동가속도 레벨을 측정하고 DIN 5140에 제시된 기준에 적합하도록 방진 시스템을 설계하였으며 그 결과 방진전과 비교하여 약 20 ㏈ 가량의 바닥 진동 가속도 레벨이 감소하였다.

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Prediction of Stress Free Surface Profile of Wrokpiece in Rod Rolling Process (선재압연공정의 소재 자유표면 형상예측)

  • Lee, Youngseog;Kim, Young-Ho;Jin, Young-Eun
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.9
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    • pp.174-180
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    • 2000
  • A reliable analytic model that determines the cross sectional shape of a workpiece(material) in round-oval(or oval-round) pass sequence has been developed. the cross sectional shape of an outgoing workpiece is predicted by using the linear interpolation of the radius of curvature of an incoming workpiece and that of roll groove to the roll axis direction. The requirements we placed on the choice of the weighting function were to ensure boundary conditions specified. The validity of the analytic model has been examined by hot rod rolling experiment with the roll gap and specimen size changed. The cross sectional shape and area of a workpiece predicted by the proposed analytic model were good agreement with those obtained experimentally. It was found that the analytic model has not only simplicity and accuracy for practical usage but also save a large amount of computational time compared with finite element method.

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Roll Profile Design Considering Spread in Shape Rolling of Angle Bar by FE-analysis and Response Surface Method (유한요소해석과 반응표면법을 이용한 앵글바의 폭퍼짐 예측 및 공형설계에 관한 연구)

  • Lee, Sang Jin;Ko, Dae Cheol;Lee, Sang Kon;Kim, Byung Min
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.12
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    • pp.1368-1375
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    • 2012
  • In this paper, a method for prediction of spread is proposed to design proper roll profile taking into account spread in shape rolling of angle bar. The effect of the process variables on spread, such as draught ratio, bending angle and aspect ratio, is analyzed by FE-analysis and response surface method (RSM). Roll profiles for equal angle bar are designed with the spread predicted by the regression equation. Effectiveness of the designed roll profiles are verified by FE-analysis in which the flange length, strain distribution, mean strain and roll torque are compared with those by Geuze. Finally, the proposed method is applied to the design of roll profile for unequal angle bar. As a result, the final product can be obtained within the allowable tolerance of ${\pm}0.5mm$ in length. Therefore, it is found that the prediction of spread can improve the efficiency of design roll profile in shape rolling of angle bar.

Design of New Channel Codes for Speed Up Coding Procedure (코딩 속도향상을 위한 채널 코드의 설계)

  • 공형윤;이창희
    • Proceedings of the IEEK Conference
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    • 2000.06a
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    • pp.5-8
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    • 2000
  • In this paper, we present a new cぉnet coding method, so called MLC (Multi-Level Codes), for error detection and correction in digital wireless communication. MLC coding method we the same coding procedure wed in the convolutional coding but it is distinguished from the existing convolutional coding in point of generating the code word by using multi-level information data (M-ary signal) and in point of speed of coding procedure Through computer simulation, we analyze the performance of the coding method suggested here compared to convolutional coding method in case of modulo-operation and in case of non-binary coding Procedure respectively under various channel environments.

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Design of Non-Parametric Detectors with MMSE (최소평균자승에러 알고리듬을 이용한 non-parametric 검파기 설계)

  • 공형윤
    • Proceedings of the IEEK Conference
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    • 1998.10a
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    • pp.171-174
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    • 1998
  • A class of non-parametric detectors based on quantized m-dimensional noise sample space is introduced. Due to assuming the nongaussian noise as a channel model, it is not easy to design the detector through estimating the unknown functional form of noise; instead equiprobably partitioning m-dimensional noise into a finite number of regions, using a VQ and quantiles obtained by RMSA algorithm is used in this paper to design detectors. To show the comparison of performance between single sample detector and system suggested here, Monte-Carlo simulations were used. The effect of signal pulse shape on the receiver performance is analyzed too.

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