• Title/Summary/Keyword: 공정메커니즘

Search Result 325, Processing Time 0.027 seconds

Multiscale Modeling and Simulation of Direct Methanol Fuel Cell (직접메탄올 연료전지의 Multiscale 모델링 및 전산모사)

  • Kim, Min-Su;Lee, Young-Hee;Kim, Jung-Hwan;Kim, Hong-Sung;Lim, Tae-Hoon;Moon, Il
    • Membrane Journal
    • /
    • v.20 no.1
    • /
    • pp.29-39
    • /
    • 2010
  • This study focuses on the modeling of DMFC to predict the characteristics and to improve its performance. This modeling requires deep understanding of the design and operating parameters that influence on the cell potential. Furthermore, the knowledge with reference to electrochemistry, transport phenomena and fluid dynamics should be employed for the duration of mathematical description of the given process. Considering the fact that MEA is the nucleus of DMFC, special attention was made to the development of mathematical model of MEA. Multiscale modeling is comprised of process modeling as well as a computational fluid dynamics (CFD) modeling. The CFD packages and process simulation tools are used in simulating the steady-state process. The process simulation tool calculates theelectrochemical kinetics as well as the change of fractions, and at the same time, CFD calculates various balance equations. The integrated simulation with multiscal modeling explains experimental observations of transparent DMFC.

A Study on the Liberation Characteristics of Waste Concrete for Production of High Quality Recycled Aggregate (고품질(高品質) 순환골재(循環骨材) 생산(生産)을 위한 폐콘크리트의 단체분리(單體分離) 특성(特性) 연구(硏究))

  • Kim, Kwan-Ho;Mun, Myoung-Wook;Cho, Hee-Chan;Ahn, Ji-Whan
    • Resources Recycling
    • /
    • v.19 no.3
    • /
    • pp.52-61
    • /
    • 2010
  • In general, the waste concrete is simply crushed and reused as a recycled aggregate at a low value application such as back filling material. It because that the quality of recycled aggregate is lower than one of natural aggregate due to the insufficient liberation of aggregate and cement mortar. So in this study, the liberation characteristics of liberation of aggregate and cement mortar is analyzed to investigate the limitation of conventional crushing stage at waste concrete processing circuit. In this process, thermal treatment method is evaluated for the enhancement of liberation. From test results, the preferential breakage along the grain boundary is not accomplished by the conventional crushers. It leads a low quality of recycled aggregate and a fracture of aggregate. To solve these problems, gentle breakage is used as a breakage mechanism to induce preferential breakage along the grain boundary. The recycled aggregate produced from the free fall test, which adopts a gentle breakage, shows a better liberation characteristics and a higher quality.

A Study on Fouling Characteristics and Applicability of Fouling Reducer in Submerged MBR Process (침지형 MBR공정에서 파울링 특성과 파울링 완화제의 적용성에 관한 연구)

  • Park, Jun Won;Park, Hong June;Kim, Min Ho;Oh, Yong Keol;Park, Chul Hwi
    • Journal of Korean Society of Environmental Engineers
    • /
    • v.35 no.5
    • /
    • pp.371-380
    • /
    • 2013
  • Though MBR process has many advantages, the greatest risk factors in operating MBR process are occurrence of membrane fouling and decrease of flux. It is very difficult to find exact mechanism due to complex influence by many effects, although there have been recently many studies of membrane fouling. The purposes of this study are firstly evaluating bioreactor of lab-scale and micro-filtration hollow fiber membrane, secondly investigating correlation between foulants affecting membrane performance and membrane fouling, and lastly evaluating various parameters affecting fouling and applicability of membrane fouling reducer. This study found that TMP was increasing rapidly and showed 0.32 bar and the average of flux was 88 LMH. EPS concentration tends not to change much above MLSS concentration (6,000 mg/L). However, EPS concentration variation is wide below MLSS concentration (6,000 mg/L). Also, from results of membrane surface condition and element analysis using SEM/EDX, carbon and fluorine were founded to be the highest percentage in membrane because of characteristics of membrane material. In operating continuously, inorganic fouling was generated by increase of these inorganic substances such as $Al^{3+}$ and $Mg^{2+}$. Lastly, the best filtration performance was obtained for 0.03 mg MFR/mg MLSS by results of particle size, zeta potential, $SCOD_{cr}$, EPS and MLSS concentration.

Membrane fouling reduction using electro-coagulation aided membrane bio-reactor (전기응집 분리 막 생물반응기의 막 오염 저감)

  • Kim, Wan-Kyu;Hong, Sung-Jun;Chang, In-Soung
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.19 no.8
    • /
    • pp.105-114
    • /
    • 2018
  • Membrane fouling in EC-MBR (Electro-Coagulation aided Membrane Bio-Reactor) processes was evaluated according to the operating parameters, such as current density and contact time. In addition, the fouling mechanism was investigated. Compared to the control (i.e., no electro-coagulation), membrane fouling for filtration of the activated sludge suspension after electro-coagulation was reduced significantly. Membrane fouling was improved further when the contact time was doubled under a low current density of $2.5A/m^2$. On the other hand, membrane fouling was not mitigated further, as expected, even though the contact time was doubled from 12 to 24 hr. at a current density of $10A/m^2$. This indicates that the overall decrease in membrane fouling is a function of the product of the current density and contact time. The particle size of the activated sludge flocs after electro-coagulation was changed slightly, which means that the membrane fouling reduction was not attributed to a larger particle size resulting from electro-coagulation. The experimental confirmed that the dynamic membrane made from aluminum hydroxide, Al(OH)3, and/or aluminum phosphate, Al(PO4), which had been formed during the electro-coagulation, played a key role on the reduction of membrane fouling. The dynamic membrane prevents the particles in the feed solution from deposition to the membrane pores and cake layers. Dynamic membrane formation as a result of electro-coagulation plays a critical role in the mitigation of membrane fouling in EC-MBR.

Reduction of Dehydrated Cake by the Optimization of Flocculation Factors and the Single Flocculant/Dual Flocculation System (응집인자 최적화 및 다단응집 시스템을 이용한 탈수 케이크 감량)

  • Kim, Hyung-Jun;Bae, Young-Han;Lee, Sang-Hee
    • Journal of Korean Society of Environmental Engineers
    • /
    • v.30 no.8
    • /
    • pp.839-846
    • /
    • 2008
  • The flocculation characteristics of polyacrylamide base flocculants were estimated to reduce the moisture content of the dehydrated cakes. The dewaterability for sewage sludge was found to have a marked effect depending on the flocculant type, agitating speed and time, kind of dissolution water, etc. The optimal agitating speed and time were 700 rpm and 3 sec, respectively, in this experimental condition. and the dewaterability was proportion to the agitating speed upto 700rpm. When recycle water as the dissolution water was used, the solution viscosity of all kind of flocculants was decreased. However, the change of its viscosity are not proportioned to the dewaterabilities for each flocculant. Flocculation system of combinations of the first and sencond flocculation using single flocculant was investigated. Effects of the ratio of first and second dosage for dual flocculation on the dewaterability were also investigated. The optimum conditions of dual flocculation system are 75% and 50% as first dosages for low and high viscous flocculant for total dosage of common flocculation, respectively. Based on the results, an overall mechanism of dual flocculation system is proposed and it is envisaged that optimization of flocculation processes in this way can result in considerable savings in cost.

Uranium Recovery from Nuclear Fuel Powder Conversion Plant Filtrate and its Thermal Decomposition Characteristics (핵연료분말 제조공정에서 발생된 여액으로부터 우라늄 회수 및 회수된 우라늄 화합물의 열분해 특성)

  • Jeong, Kyung-Chai;Jeong, Ji-Young;Kim, Byung-Ho;Kim, Tae-Joon;Choi, Jong-Hyeun
    • Journal of the Korean Ceramic Society
    • /
    • v.39 no.2
    • /
    • pp.204-209
    • /
    • 2002
  • In this study, $UO_4{\cdot}2NH_4F$, the precipitates which has low solubility, was obtained by chemical precipitation method to recover and reuse the trace uranium from the liquid waste producing in AUC process and for this compound it was characterized by means of chemical analysis, TG-DTA, XRD and FT-IR analyses. This compound was analyzed as $UO_4{\cdot}2NH_4F$ and shape of this precipitate was hexagonal type, having the size of 2∼3 ${\mu}m$. Also, the intermediates were obtained as $UO_4F,\;UO_4,\;UO_3,\;and\;U_3O_8$ by the thermal decomposition over the temperature of 220, 310, 515 and 640$^{\circ}C$, respectively. It is concluded that under the condition of a constant heating rate of 5$^{\circ}C$/min in air atmosphere range of between room temperature and 800$^{\circ}C$, thermal decomposition reaction mechanism of $UO_4{\cdot}2NH_4F$ is as follow; $UO_4{\cdot}2NH_4F{\rightarrow}UO_4F{\rightarrow}UO_4{\rightarrow}UO_3{\rightarrow}U_3O_8$.

A Steel Ball Impact Damage Behavior of RS-SiC Ceramic Materials (RS-SiC 세라믹 재료의 강구 입자충격 손상 거동)

  • Oh, Sang-Yeob
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.34 no.8
    • /
    • pp.1015-1021
    • /
    • 2010
  • In this study, the effect of the C/SiC composition ratio on the impact damage of a reaction sintered SiC (RS-SiC) plates was evaluated. An impact test was conducted by using an air gun. The impacter used was a steel ball with a diameter of 2 mm, and the impact velocities were 113, 122, and 180 m/s. The RS-SiC plates were $20\times20\times3$ mm with different C/SiC composition ratios. The ring crack diameters damaged by a steel ball were determined using SEM images. It was observed that the maximum diameter increased with increasing impact velocity, and it rapidly changed with increasing C/SiC composition ratio because of the effect of residual Si and the variation flexural strength. Cone cracks were formed in the case of C/SiC composition ratios of 0.4~0.5, this indicated that the impact damage changed from a ring crack to a cone crack in this critical range of C/SiC composition ratios. The C/SiC composition ratio of 0.3 was determined to be the optimal ratio for the RS-SiC manufacturing process.

m-면 사파이어 기판을 이용한 반극성 (101) 산화아연 막대의 성장에 대한 연구

  • Son, Hyo-Su;Choe, Nak-Jeong;Park, Ji-Yeon;Lee, Seong-Nam
    • Proceedings of the Korean Vacuum Society Conference
    • /
    • 2014.02a
    • /
    • pp.309.2-309.2
    • /
    • 2014
  • 산화아연은 넓은 밴드갭과 큰 엑시톤 에너지를 갖고 있어 광전자반도체 물질로 산화인듐주석의 대체물질로 유망하다. 그러나, 산화아연 박막 및 나노막대는 대부분 c-축 방향으로의 성장이 보고되고 있다. 하지만, c-축으로 성장하는 극성 산화아연은 자발분극과 압전분극을 갖으며 이는 quantum confinement Stark effect (QCSE)를 발생시킨다. 그러므로, 반극성과 무극성 산화아연의 연구가 활발히 진행 되고 있다. 더욱이, 산화아연 나노구조체는 넓은 표면적, 높은 용해도, 광범위한 적용분야 등의 이점으로 많은 연구가 이뤄지고 있다. 본 연구에서는 m-면 사파이어 기판 위에 원자층 증착법을 이용하여 비극성 산화아연의 박막을 형성 후 전기화학증착법을 이용하여 반극성 산화아연 막대를 성장하고 이에 대한 성장 메커니즘을 분석하였다. 반극성 (10-11) 산화아연 나노구조체를 성장하기 위하여 두 단계 공정을 이용하였다. 먼저 원자층 증착법을 이용하여 m-면 사파이어 기판 위에 60 nm의 산화아연 씨앗층을 $195^{\circ}C$에서 성장 하였다. X-선 회절분석을 통하여 m-면 사파이어 위에 성장한 산화아연 씨앗층이 무극성 (10-10)으로 성장한 것을 확인하였다. 무극성 산화아연 씨앗층 위에 나노구조체를 형성하기 위하여 전기화학 증착법을 이용하여 주 공정이 진행되었다. 전구체로는 질산아연헥사수화물 ($Zn(NO3)2{\cdot}6H2O$)과 헥사메틸렌테트라민을 ((CH2)6N4)을 사용하였다. 무극성 산화아연 기판을 질산아연헥사수화물과 헥사메틸렌테트라민을 용해한 전해질에 담근 뒤 $70^{\circ}C$에서 두시간 동안 -1.0V의 정전압을 인가하였다. SEM을 이용한 표면 분석에서 원자층 증착법을 이용해 성장한 무극성 산화아연 씨앗층 위에 산화아연 나노구조체를 성장 시, 한 방향으로 기울어진 반극성 산화아연 나노구조체가 성장하는 것이 관찰되었다. 산화아연 막대의 성장 시간에 따라 XRD를 측정한 결과, 성장 초기에는 매우 약한 $31.5^{\circ}$ (100), $34.1^{\circ}$ (002), $36^{\circ}$ (101) 부근의 피크가 관찰되는 반면, 성장 시간이 증가함에 따라 강한 $36^{\circ}$ 부근의 피크가 관찰되는 X-선 회절 분석 결과를 얻을 수 있었다. 이는, 성장 초기에는 여러 방향의 나노구조체가 성장하였지만 성장시간이 점차 증가함에 따라 (101) 방향으로 우선 성장되는 것을 확인하였다.

  • PDF

Analysis of Particle Morphology Change and Discrete Element Method (DEM) with Different Grinding Media in Metal-based Composite Fabrication Process Using Stirred Ball Mill (교반볼밀을 이용한 금속기반 복합재 제조공정에서 다른 분쇄매체차이에 대한 입자형상변화와 DEM 시뮬레이션 해석)

  • Batjargal, Uyanga;Bor, Amgalan;Batchuluun, Ichinkhorloo;Lee, Jehyun;Choi, Heekyu
    • Korean Chemical Engineering Research
    • /
    • v.55 no.4
    • /
    • pp.456-466
    • /
    • 2017
  • This work investigated the particle morphology change to difference in milling media in a metal based composite fabrication process using a stirred ball mill with ball behavior of DEM simulation. A simulation of the three dimensional motion of grinding media in the stirred ball mill for the research of grinding mechanism to clarify the force, kinetic energy, and medium velocity of grinding media were calculated. In addition, the rotational speed of the stirred ball mill was changed to the experimental conditions for the composite fabrication, and change of the input energy was also calculated while changing the ball material, the flow velocity, and the friction coefficient under the same conditions. As the rotating speed of the stirred ball mill increased, the impact energy between the grinding media to media, media to wall, and media and the stirrer increased quantitatively. Also, we could clearly analyze the change of the particle morphology under the same experimental conditions, and it was found that the ball behavior greatly influences in the particle morphology changes.

Influence of Crystal Orientation on Corrosion Resistance of Al-Mg films on steel substrate prepared by PVD method (PVD법에 의해 강판상에 제작한 Al-Mg 코팅막의 내식성에 미치는 결정배향성의 영향)

  • Hwang, Seong-Hwa;Park, Jae-Hyeok;Jeong, Jae-In;Yang, Ji-Hun;Yun, Yong-Seop;Lee, Myeong-Hun
    • Proceedings of the Korean Institute of Surface Engineering Conference
    • /
    • 2016.11a
    • /
    • pp.110-110
    • /
    • 2016
  • 금속재료 중 철강은 기계적 성질이 우수하고 대량생산에 의한 뛰어난 경제성을 가지기 때문에 다양한 산업 분야에서 널리 사용되고 있다. 그러나 스테인리스강 등과 같은 일부 특수한 용도의 강을 제외하고는 부식 환경에 취약하기 때문에 그 용도에 따라 표면처리를 함으로서 내식특성을 부여하고 있다. 일반적으로 이러한 철강재료에 대한 부식문제를 해결하기 위한 방법으로는 습식프로세스 중 아연(Zn)도금이 사용되는데, 아연은 그 자체가 보유하고 있는 차폐(barrier)효과는 물론 상대적으로 이온화 경향이 크기 때문에 철에 대하여 전자를 공급하는 희생양극적(Sacrificial anode)역할을 하여 철을 방식하는 원리를 가지고 있다. 하지만 최근에 이르러 기존의 도금 프로세스 처리된 제품의 사용 및 적용분야가 확대되고 가혹해 짐에 따라서 내식성 향상을 위한 새로운 재료 및 신기술 개발이 요구되고 있는 실정이다. 본 연구에서는 친환경 프로세스 방법인 PVD법 중 하나인 스퍼터링(Sputtering)을 이용하여 0.8mm 두께의 냉연강판 (cold rolled steel) 상에 Al에 대한 Mg 함량을 10~30wt.%로 하여 약 $5{\mu}m$ 두께의 막을 제작하였다. 이때 20wt.% 막의 경우 공정압력조건을 증가시켜 증착 막의 결정배향성을 변화시켰다. 뿐만 아니라 제작된 막들에 대해서 $400^{\circ}C$온도에서 10분간 열처리함으로서 코팅막의 성분변화에 따른 영향을 살펴보기 위해 시편을 추가 제작하였다. 이와 같이 제작된 막들에 대한 형성메커니즘과 내식성의 상관관계 해명을 위해 막의 조성분포, 표면 및 단면의 모폴로지 관찰 및 결정구조 등 재료특성분석과 더불어 염수분무(Salt spray test), 침지시험 그리고 양극분극 시험 등을 통해 내식성 평가를 진행하였다. 이상의 종합적인 결과를 살펴보면 제작된 Al-Mg 막은 마그네슘 함량비 및 열처리 조건에 따라 조성분포와 막의 모폴로지 및 결정배향성이 변화한다는 것을 알 수 있었는데, 마그네슘 함량이 증가하고 열처리한 막의 내식성이 가장 양호한 것으로 나타났다. 이것은 Al-Mg 성분이 표면을 중심으로 균일 분산-분포하며, Al에 대한 Mg의 고용으로 인해 안정적으로 형성된 부식생성물과 금속화합물의 단계적 반응 효과에 의해 차폐효과와 희생양극적 특성이 동시에 향상되었기 때문으로 생각된다. 한편 공정 압력을 증가시켜 형성한 막은 결정학적 구조에서 보다 높은 표면 에너지와 증가한 격자 정수에 의해 Mg이 부식환경에서 빠르게 반응하여 안정적 피막을 형성하기 때문에 내식성이 향상된 것으로 보여 진다. 이상의 연구를 통해서 고내식성을 Al-Mg막의 유효성 확인하였으며, 설계에 대한 기초적인 응용지침을 제시할 수 있을 것으로 사료된다.

  • PDF