• Title/Summary/Keyword: 공정감시

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Diagnostic system development for state monitoring of induction motor and oil level in press process system (프레스공정시스템에서 유도전동기 및 윤활유 레벨 상태모니터링을 위한 진단시스템 개발)

  • Lee, In-Soo
    • Journal of the Korean Institute of Intelligent Systems
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    • v.19 no.5
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    • pp.706-712
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    • 2009
  • In this paper, a fault diagnosis method is proposed to detect and classifies faults that occur in press process line. An oil level automatic monitoring method is also presented to detect oil level. The FFT(fast fourier transform) frequency analysis and ART2 NN(adaptive resonance theory 2 neural network) with uneven vigilance parameters are used to achieve fault diagnosis in proposing method, and GUI(graphical user interface) program for fault diagnosis and oil level automatic monitoring using LabVIEW is produced and fault diagnosis was done. The experiment results demonstrate the effectiveness of the proposed fault diagnosis method of induction motors and oil level automatic monitor system.

Development of Power Supplies for Radiation Monitoring System and Process Control System of Korean-type Standard Nuclear Pourer Plants (한국형 표준원전의 방사선감시계통 및 공정제어계통 전원공급기 국산화 개발)

  • Roh, J.H.;Kwon, Y.G.;Jang, D.S.;Oh, C.Y.;Lee, C.H.;Kim, Y.K.;Ju, D.S.;Cho, H.M.;Park, W.G.
    • Proceedings of the KIEE Conference
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    • 2008.10b
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    • pp.515-517
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    • 2008
  • 현재 가동 중인 원자적발전소 계측제어설비의 전원공급기를 살펴보면 인버터 또는 별도의 교류를 입력전원으로 사용한다. 직류 전원공급기들은 설비의 중요도예 따라 이중화로 구성된 설비도 있고 그렇지 않은 기기나 설비도 있다. 이중화로 구성된 전원공급기라 해도 교류 입력전원이 동일하다면 교류 입력이 상실될 때 이중화로 구성된 직류전원도 상실되어 관련계통의 가동이 정지된다. 이러한 문제점을 해결하기 위해서는 각기 다른 교류입력전원으로 동작되는 이중화전원공급기로 구성되는 것이 가장 바람직하다. 본 연구개발의 목적은 두 종의 설비에 소요되는 3종의 직류전원 공급기를 원자력 안정성등급으로 국산화하는 연구이다. 기존 제품들은 3종 모두 리니어 방식의 제품이지만, 방사선감시 계통 현장제어기의 5V로직 전원공급기와 공정제어계통 전원공급자는 전력변환효율이 높고 소형, 정량화가 가능한 SMPS(Switched Mode Power Supply) 방식으로 개발하였다. 방사선감시계통 현장제어기의 PCA(Printed Circuit Assembly) 저전압공급기는 다양한 종류의 출력전압과 저 전류형이므로 안정성 면에서 동일한 형식의 리니어 방식으로 개발하였으며 3종류 모두 출력용량을 20% 이상 향상시켰다. 또한, 논문을 통해 SMPS 방식의 전원공급기의 핵심 부품인 Control Module을 Hybrid IC형으로 자체 설계하여 성능이 우수한 제품을 지속적으로 생산할 수 있는 기틀을 마련하고자 한다.

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An Implementation of Remote Monitoring System for Control Relay (제어용 계전기의 원격감시시스템 구현)

  • Chang, Yong-Hoon;Nam, Jae-hyun
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.20 no.11
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    • pp.2100-2106
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    • 2016
  • The automation system uses PLC to monitor the manufacturing process status of the production product and processes the sensor information transmitted from the sensor. In this paper, we propose a remote surveillance system to monitor the status of control relay used in automation system. The proposed system consists of a control relay module, a one-chip processor module, a computer monitoring system, and a database system that inputs and manages the details of the control relay. The computer monitoring system is configured to monitor the operating condition and life time of the control relay. The database is configured so that the input date of the control relay can be input and corrected, and the operating state information of the control relay can be automatically printed. In the remote monitoring system, the failure status of the control relay is recognized in real time, and the time required for normal operation can be minimized by quickly replacing faulty parts.

하도급정책-공정위, 불공정하도급거래 통합정보 시스템(USIS) 구축 사업 추진

  • Korea Mechanical Construction Contractors Association
    • 월간 기계설비
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    • no.9 s.218
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    • pp.38-39
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    • 2008
  • 정부 부처에 산재돼 있는 하도급거래정보를 하나로 묶는 불공정하도급거래통합감시망이 구축될 예정이다. 공정거래위원회는 최근 정부 부처에 산재돼 있는 하도급거래정보를 하나로 묶는 '불공정하도급거래통합정보시스템'을 올 11월까지 구축하기로 하고 사업에 착수했다고 밝혔다. 공정위에 따르면 하도급 서면실태조사결과가 누적돼 매년 수만개 업체의 하도급 자료가 축적되고 하도급법 적용 범위가 서비스업종까지 확대돼 적용대상 사업자수가 대폭 늘었지만, 현재의 정보시스템으로는 불공정하도급거래를 체계적으로 감시하는데 한계가 있고, 법위반 혐의를 포착해 조사에 활용하는 사전대응 기능이 미흡하기 때문에 불공정하도급거래 통합 감시망을 구축하게 된 것이다. 불공정하도급거래통합정보시스템이 구축되면 불공정하도급 발생 위험 정보를 신속하게 전파할 수 있고 경보발령 체계 확보로 조기 확산방지 능력을 갖추게 되며 특히 업종, 업체, 법 위반 유형에 따라 체계적인 정보 관리 및 분석이 가능하고 업체에 대한 사건처리의 진행상태도 파악할 수 있게 될 것으로 기대되고 있다.

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A Study on Temperature Process Control of Electric Furnace (전기로 온도공정제어에 관한 연구)

  • 오진석;김윤식;오세준;최순만;신명철
    • Journal of Advanced Marine Engineering and Technology
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    • v.21 no.3
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    • pp.311-318
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    • 1997
  • In this paper, a controller with monitoring functions is proposed for controlling temperature of an electric furnace system. The controller includes holding and ramp control functions, and the control program for the temperature process monitor of the electric furnace. For this purpose, the implementation and performance of auto tuning algorithms in a computer¬based controller is studied in relation to control of a nonlinear electric furnace system which is characterized with large time delay. The communicator of a control and detection signals, between the controller and the electric furnace is implemented by an I/O data card. Experiments for the practical electric furnace are performed to illustrate the performance of the proposed controller.

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Process Monitoring in Laser Welding with Photodiodes (광센서를 이용한 레이저용접공정 모니터링)

  • 방세윤;윤충섭
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.474-478
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    • 1996
  • Process monitoring in laser welding is essential for automation and quality control of products. Various signals from laser welding, such as plasma, sound, optical signals, etc., are utilized for monitoring the process and detecting abnormal weld conditions. In this study, both W light from plasma formed above the weld pool and IR signal from the melting pool are detected with photodiodes and PC-based A/D board, and analyzed to give a guidance about the weld quality. Experimental results show the possibility of using the signals for predicting and evaluating the weld qualify and adapting into the system for on-line process monitoring.

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Implementation of Real-Time Multi-Camera Video Surveillance System with Automatic Resolution Control Using Motion Detection (움직임 감지를 사용하여 영상 해상도를 자동 제어하는 실시간 다중 카메라 영상 감시 시스템의 구현)

  • Jung, Seulkee;Lee, Jong-Bae;Lee, Seongsoo
    • Journal of IKEEE
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    • v.18 no.4
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    • pp.612-619
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    • 2014
  • This paper proposes a real-time multi-camera video surveillance system with automatic resolution control using motion detection. In ordinary times, it acquires 4 channels of QVGA images, and it merges them into single VGA image and transmit it. When motion is detected, it automatically increases the resolution of motion-occurring channel to VGA and decreases those of 3 other channels to QQVGA, and then these images are overlaid and transmitted. Thus, it can magnifies and watches the motion-occurring channel while maintaining transmission bandwidth and monitoring all other channels. When it is synthesized with 0.18 um technology, the maximum operating frequency is 110 MHz, which can theoretically support 4 HD cameras.

An Active Temporal Rule Model for a Nuclear Plant Monitoring System (원전감시 시스템을 위한 능동적 시간지원 규칙 모델)

  • Nam, Gwang-U;Park, Jeong-Seok;Ryu, Geun-Ho
    • The Transactions of the Korea Information Processing Society
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    • v.6 no.9
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    • pp.2281-2293
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    • 1999
  • Many applications such as nuclear power plant monitoring, plant process control, stock market management, and network data management require a database system supporting both temporal data model and active rule processing. There have been some efforts to extend the temporal functionalities of the active database system, but an active database system based on temporal database, especially the one applied to the real application is rare. In this paper, we proposed an active temporal rule model based on bi-temporal database. And a rule language following the proposed rule model was described with its execution semantics. Then, how to apply to the nuclear power plant monitoring system was given as the examples.

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Development of Process Control Graphic System for Power Plant Using Multiple Microcomputers (다중 마이크로 컴퓨터를 이용한 발전소 공정제어 그래픽 시스템의 개발)

  • ;;;Zeungnam Bien
    • The Transactions of the Korean Institute of Electrical Engineers
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    • v.38 no.3
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    • pp.217-227
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    • 1989
  • A process control graphic system is proposed as an efficient tool for monitoring the operation of power plant. It uses the multi-processor structure with 60 Kbyte shared memory as an implemental type of the distributed computer system, so that it is flexible, functionally extensible, and applicable to real-time process. The shared memory is used as a real-time database handling the process values and operator's commands. The database files, generated by the user-interactive graphic editor developed for the system or text editor, have the characteristics of simplicity and user-friendliness. The process control graphic system, that can monitor the operation of boiler and function as a backup controller in case of failure in boiler controller, is applied to Ulsan power plant. As a result, it displays the operating data of the boiler process without error by 14 pages of color graphic image according to the operation menu, and additionally functions well as a fault-tolerant control system.

A Design of the Ontology-based Situation Recognition System to Detect Risk Factors in a Semiconductor Manufacturing Process (반도체 공정의 위험요소 판단을 위한 온톨로지 기반의 상황인지 시스템 설계)

  • Baek, Seung-Min;Jeon, Min-Ho;Oh, Chang-Heon
    • Journal of Advanced Navigation Technology
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    • v.17 no.6
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    • pp.804-809
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    • 2013
  • The current state monitoring system at a semiconductor manufacturing process is based on the manually collected sensor data, which involves limitations when it comes to complex malfunction detection and real time monitoring. This study aims to design a situation recognition algorithm to form a network over time by creating a domain ontology and to suggest a system to provide users with services by generating events upon finding risk factors in the semiconductor process. To this end, a multiple sensor node for situational inference was designed and tested. As a result of the experiment, events to which the rule of time inference was applied occurred for the contents formed over time with regard to a quantity of collected data while the events that occurred with regard to malfunction and external time factors provided log data only.