• Title/Summary/Keyword: 공장용접

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A Case Study of Layout Problem in a Automobile-Parts Factory (자동차부품 생산공장의 Layout 문제에 대한 사례연구)

  • 문덕희;장구길;김대경
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2000.04a
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    • pp.152-155
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    • 2000
  • Layout 문제는 매우 복잡한 의사결정과정이며, 이론적인 면보다는 논리를 바탕으로 한 경험적 결정이 많이 필요한 분야다. 이 논문에서는 프레스와 용접공정을 중심으로 하는 두 자동차 부품 생산업체가 한 업체로 통합되면서 새로운 공장으로 이전하는 과정에서 발생한 Layout 문제를 해결해 나가는 방법을 소개하였다. 추진하는 과정에서 기존의 개념모델을 일부 수정하여 적용하였으며, AutoCAD, FactoryFlow와 같은 소프트웨어를 이용하여 정량적 평가를 지원하였다.

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An Evaluation of Flame and Fire Retardant Performance for Welding Blanket (용접 불티 차단막의 방염 및 난연성능 평가)

  • 이근원;권오승;하동명
    • Fire Science and Engineering
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    • v.15 no.2
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    • pp.53-58
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    • 2001
  • This study was undertaken to evaluate the performance of flame retardant for fire precaution from sparks at welding-cutting process in industry sites such as shipbuilding yard and chemical factory. As the results of the performance experiment, six kinds of welding blanket in samples that are used commercially had enough in the performance of flame retardant. Nevertheless, the performance to fire precaution un welding blanket shows that the coaling product of two kinds with fiber glass is not sufficient. The lower oxygen index to welding blanket is considered that it is more than 30 in domestic standard. We suggested that the performance improvement of flame retardant for welding blanket need continuously, and the guideline of the flame retardant to welding blanket should be considered and established.

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An Experimental Study on the Elasto-Plastic Behavior of High Strength Column to Beam Welded Connection (고강도강 기둥(SM570) 보 용접접합부의 탄소성거동에 관한 실험적 연구 -스캘럽상세와 패널강성을 중심으로-)

  • Kim, Jong Rak;Kim, Sung Bae
    • Journal of Korean Society of Steel Construction
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    • v.12 no.5 s.48
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    • pp.487-494
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    • 2000
  • This paper intends to propose design information with the result or comparing the deformation capacity with different panel stiffness specimens and estimating the plastic deformation capacity, toughness and strength of welded joint connection according to the different scallop types. The test results of the beam to column unit structure are as follow: the non-scalloped and the low stiffness panel specimen have more desirable result values than the scalloped and the high stiffness one in plastic deformation. Comparing the scallop types shows very unlikely tendency as follows, second cracking occurs at the very edge of scallop in the scalloped specimen otherwise cracking occurs bond area of welded beam flange in the non-scalloped one.

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Implementation of Virtual Manufacturing Technology to Manual Spot Welding Process in Automotive Body Shop (자동차 차체공장의 매뉴얼 점용접 공정에 가상생산기술 적용)

  • Jung, Kwang-Jo;Lee, Kun-Sang;Park, Young-Jin
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.1166-1172
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    • 2003
  • The extremely strong competition among the world automobile industries has introduced the concept of PLM in the total production activities, one of whose major components is VM(Virtual Manufacturing). If the production lines are equipped with robots, the application of OLP in the virtual space is fully mature. However, in the point of the investment's and the maintenance's view, there are always some activities, which can not be automated: for example, typically the manual welding for prefixing in the automobile body shop and the material loading. Process planning for these activities, therefore, are decided mainly by experiences, which caused many repeated rework of the processes and the inconvenience of the workers, and resulted consequently in the reduction of the productivity and the safety of the workers. In this paper, the optimal dimension of the welding gun and its handle position and the optimal working path is simulated and decided by use of DELIMN/IGRIP and DELMIA/Ergo and the working area modelized in the virtual workcell of DELMIA.

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A Case Study on the Dust Explosion of Sugar (설탕 분진 폭발 사례에 관한 연구)

  • Cho, Young-Jin;Nam, Jung-Woo;Bae, Seung-Chul;Sa, Seung-Hun;Choi, Chang-Ho;Seo, Young-Il;Song, Jae-Young;Kim, Jin-Pyo
    • Proceedings of the Korea Institute of Fire Science and Engineering Conference
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    • 2012.04a
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    • pp.404-407
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    • 2012
  • 국내의 설탕 제조공장에서 발생한 설탕 분진 폭발사고와 관련하여 조사내용을 토대로 분진폭발 원인을 분석하였다. 폭발이 발생한 장소는 제조된 설탕을 저장하는 사이로(Silo) 등이 포함되는 공간으로 설탕 분진이 항상 존재하는 곳이며, 작은 불씨만 있어도 쉽게 폭발로 이어질 수 있는 위험한 장소임을 공장 관계자들은 숙지하고 있었다. 폭발직전 용접작업이 있었음을 현장조사에서 확인할 수 있었으며, 설탕 분진이 폭발할 수 있다는 위험성에 대하여 전혀 알지 못하는 임시 직원이 작업과정에서 용접을 한 것으로 확인되었다. 분진 폭발의 위험성이 존재하는 환경에서 불꽃을 취급한 작업 자체도 부적절했지만, 안전관리 측면에서 설탕 분진의 위험성에 대하여 무지한 임시 직원이 혼자 작업할 수 있도록 용인한 점과 사전에 안전교육이 전혀 없었다는 점이 더욱 문제라고 할 수 있다.

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High-efficiency repair welding technology for marine engine components (선박엔진 부품의 고능률 보수용접기술)

  • Kim, Young-Sik;Kil, Sang-Cheol
    • Journal of Advanced Marine Engineering and Technology
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    • v.41 no.1
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    • pp.21-30
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    • 2017
  • Of the marine engine components, the piston crown and exhaust valve are repaired most frequently. These works are conducted through conventional welding processes such as GTAW or SAW, domestically in marine engine repair factories. New high-efficiency welding or overlay processes such as tandem SAW, tandem MAG, hybrid TIG-MIG welding, pulsed-GMAW, CMT welding, and super TIG welding have been developed recently. Moreover, the plasma transfered arc (PTA) process is an efficient spray method for overlaying on the exhaust valve. In this review paper, the new high-efficiency repair welding methods are introduced for marine engine components. The problems due to repair welding for marine engine components are also presented.

Bolted Bonding Method of Steel Pipe Pile and Cap (볼트식 강관말뚝 머리보강 방법)

  • 박영호;김성환;장용채
    • Geotechnical Engineering
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    • v.14 no.6
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    • pp.57-71
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    • 1998
  • Present bonding methods which connect steel pipe and spread footing in pile foundation have been generally used. These methods however showed lots of difficulties in the quality control. A new bonding method, which is called 'Bolted Bonding Method(BBM)' , is developed. This method uses factory-made parts so that it may increase the degree of quality, and workability, and is being adopted in the Held concerned. The method is verified by the structural analysis and laboratory test and then a new design formula is proposed. In addition, a comparison test of the present methods and BBM are conducted to observe the applicability and economy of the latter. As results, it is observed that BBM shows 5 to 10 times faster in Held work and 9% to 50% cheaper in construction cost than the existing methods.

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A Study on Method for The Reduction of Decreasing Strength of Concrete When Welding the Connection Part of Composite Structure Consist of Steel and Concrete (강과 콘크리트의 합성 부재 용접시 콘크리트 강도 저감 방지 기법 연구)

  • Won, Deok-Hee;Han, Taek-Hee;Lee, Dong-Jun;Kang, Young-Jong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.13 no.4 s.56
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    • pp.116-125
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    • 2009
  • Recently, modular system are popular in construction fields, and they are increasing their marcket share. To compare modular units, bolting and welding are most popular methods. However, the temperature around a welded part might be over than 1,300$^{\circ}C and the composite member might be exposed tp the direct welding heat about 20,000$^{\circ}C. This high welding heat makes decrease of the concrete strength. If the concrete strength seriously decreases, it can affect the behavior and safty of a structure. On this study, To prevent of concrete strength decreases by welding heat, we suggested method of to insert between steel and concrete.

Optimum-selection in the Welding Process Variable for Torch-rotation Method of Automation Welding-machine System (토치 회전식 자동용접 시스템의 용접공정변수 최적선정)

  • 김재열
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.6 no.2
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    • pp.92-101
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    • 1997
  • The purpose of this welding process of the exclusive welding-machine using welding torch-rotation type is to develop a mechanism which can solve the problem of twisting of welding wires and cables. The technique was developed by revising the torch position and smooth controlling of both the normal and reverse rotation. Some of the advantages of using the torch-rotation type apply to the work-rotation technique are the practical uses of increased work space and link work with the factory automation system. Do apply the welding process, I designed and made a special unit so called torch part in order to solve the problems of kinematical. And I made a control panel which can manipulate the progress of the entire process at the work shop. Even if it will be applied to another kind of axle casing's welding work, this process can be utilized if other sizes of the fixed pin and work part is produced and changed. The development of this exclusive welding-machine could reduce the manpower of skilled welding labor and increase productivity and better quality product in comparison to the handmade product.

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Fatigue Cracking and Assessment of Structural Integrity of Crane Runway Girders (Crane Runway Girder의 피로파손과 안정성평가)

  • 정희돈;이용상;조일현
    • Journal of the KSME
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    • v.35 no.6
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    • pp.504-516
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    • 1995
  • 작년에 발생한 성수대교의 파손사고는 인적손실은 물론 경제적 그리고 사회적으로 심각한 영향을 미쳤다. 현재 수많은 공장에서 가동되고 있는 크레인 관련 시설들은 변동응력의 작용과 용접구 조물이라는 점에서 성수대교와 유사한 조건을 가지고 있다. 또한 그중에서 많은 부분은 설계시 에는 고려치 못했던 부하조건의 가혹화와 노후화 때문에 손상 가능성이 항상 존재하고 있다. 이러한 점을 고려하여 필자들은 설비의 예방정비 차원에서 크레인 거더 및 런웨이 거더의 안정성 평가에 주목하게 되었고 나름대로 얻은 경험을 지면에 정리하여 보았다.

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