• Title/Summary/Keyword: 공구 위치

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건설안전리포트: GS건설 강남순환도시고속도로 6-1공구 -'안전'으로 '재해'라는 암반을 부순다

  • Choe, Jong-Deok
    • The Safety technology
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    • no.158
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    • pp.12-14
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    • 2011
  • 서울 관악구 신림동에 위치한 강남순환도시고속도로 6-1공구, 이곳은 연장 155m의 터널을 뚫는 현장으로, 시공 초기인 현재는 발파작업이 한창 진행되고 있다. 발파작업은 다량의 폭약이 수시로 사용되는 만큼 위험성이 상당히 높은 공정 중 하나다. 하지만 이곳 현장의 모습을 보면 정말 위험공정이 맞나하는 의구심이 들게 된다. 그만큼 안전관리가 철저하다는 얘기다. 수차례에 걸친 시험발파를 통해 진동과 소음을 최소화한 발파작업이 이뤄지고 있으며, 작업 시 대응절차에 나서는 근로자들의 모습도 일사불란하기 그지없다. '안전'으로 터널공사의 새로운 교과서를 만들겠다는 이곳 현장을 찾아가 그들만의 특별한 안전활동을 살펴봤다.

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Blending between machining data of surfaces (가공데이터로 주어진 곡면 간의 블렌딩)

  • Ju, Sang-Yoon;Jun, Cha-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.10 no.1
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    • pp.108-113
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    • 1993
  • This paper proposes a method for obtaining blend surfaces between machining data of surfaces. This blending algorithm consists of trangation, detection, tracing, construction of blend surfaces, and generation of machining data for the blend surfaces. Inpus of the algorithm are a blend radius and machining data of surfaces to be blended. CL data as well as CC data can be applied as an input machining data of the algorithm.

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Development of a Real-Time Position Tracking System for a Manufacturing Process Based on a UWB Sensor Using a Kalman Filter (칼만필터를 적용한 UWB 센서기반 제조업 조립공정작업의 실시간 위치추적 시스템 개발)

  • Jeong, Seung-Hyun;Choi, Deuk-Sung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.2
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    • pp.627-633
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    • 2020
  • Assembly process data can be gathered in real time in a manufacturing execution system (MES) server using proximity sensors, barcodes, RFID, ZigBee, Bluetooth, wireless sensor networks, etc. Although this is suitable for identifying process flow and checking production progress, it is difficult to trace the location of individual workers in real time for missing work or trajectories within the work area. To overcome this, the location and trajectory of the working tool can be analyzed in real time through a position tracking system of an operator's working tool. It can instruct the operator to perform a consistent working process. Productivity and quality improvement can be achieved by an alarming or blocking operator with possible assembly defects during the assembly process in real time. To this end, we developed a real-time tool position-tracking sensor system based on Ultra Wide Band (UWB) trilateration using a Kalman filter to eliminate mechanical vibration and radio communication noise.

Method for tool alignment error Compensation of Angle controlled Ultra-Precision machining (각도 제어 초정밀 가공기의 공구 위치 검출)

  • Park, Soon-Sub;Lee, Ki-Young;Kim, Hyoung-Mo;Lee, Jae-Seol
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.6 no.3
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    • pp.53-57
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    • 2007
  • This paper presents a geometrical error compensation of tool alignment for B axis controlled machine. In precision machining, tool alignment is crucial parameter for machined surface. To decrease tool alignment error, plus tilted tool from B axis center is touched to reference work piece and checked the deviation from original position. Same process is performed in minus tilt. Comparing these 2 touch positions, wheel alignment error in X axis and Z axis can be calculated on B axis center. Experimental results show that this compensation method is efficient to correct tool alignment.

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Precision Position Control of a Fast Tool Servo Using Piezoelectric Actuators (압전 구동기를 이용한 미소절삭 공구대의 정밀위치제어)

  • Song, J.W.;Kim, S.H.;Kim, H.S.
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.10
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    • pp.50-57
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    • 1997
  • A fast tool servo (FTS) for diamond turning improves machining accuracy by quickly compensating relative position errors between the cutter and the workpiece. Therefore, the FTS needs to have large band-width with good tracking performance. Serious hysteresis nonlinearity of PZT actuators used in the FTS, however, deteriorates fast tracking performance. Several types of feedforward hysteresis compensators and feedback controllers are tested to improve tracking performance. Through simulations and experiments, control structure which yields the smallest tracking error is selected. The maximum peak to peak error in tracking a sinusoidal waveform is reduced by one fifth compared to that of a regular PID controller.

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Compensation of Ultra-Precision Tool Position for Alignment Error (초정밀 공구 위치설정 오차의 보정)

  • Park, Soon-Sub;Lee, Ki-Young;Kim, Hyoung-Mo;Lee, Jae-Seol
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.6 no.4
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    • pp.71-75
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    • 2007
  • Geometrical error of ultra-precision machining due to spherical tool alignment error is analyzed. Deviation of spherical edge, ranged several ten micrometers, generates vertical and horizontal error of tool path and affects profile accuracy of machined surface. Simulation of machined error shows effect of tool alignment error and enables to estimate alignment error. This work provides technical insights into the minimizing of geometrical error of ultra-precision machining.

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Methodology for Machining with High Precision and Efficiency (고정밀도의 효율적 절삭 가공을 위한 방법론)

  • 고성림
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.04b
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    • pp.137-142
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    • 1995
  • 고정밀도와 높은 생산성을 갖는 가공방법은 좋은 제품을 값싸게 제작하여야 하는 당면과제를 해결하기 위하여 필수적인 조건이 되었다. 이를 위하여 우선적으로는 공작기계가 고강성과 고속용 스핀들을 지녀야하며 정밀한 신속한 위치제어가 가능해야한다. 이와 더불어 절삭가공의 최첨병인 절삭공구가 고속가공에서 고정밀도와 오랜수명을 보장하는 우수한 성능 또한 가장 중요한 요소중의 하나이다. 이를 위하여 고속도강으로부터 시작하여 초경합금, ceramic, CBN & PCD 공구로 이르는 고속용 재종개발이 계속되었고 또한 절삭저항의 감소와 원활한 칩배출을 위한 형상개발이 꾸준히 이루어져왔다. 이와 함께 주어진 공작기계와 공구를 사용하여 최고의 효율과 정밀도를 유지할 수 있는 최적의 절삭조건의 선정과 적용 또한 중요하다.

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Position Control of Ultra-Precision Machine Tool Post using Piezoelectric Material(1) (압전 재료를 이용한 초정밀 가공기용 공구 위치 제어(1))

  • 김승한;송하성;송재욱;김의중
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.162-166
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    • 1996
  • This paper presents a position control of ultra-precision machine tool post using piezoelectric material. A stack-type piezoelectric actuator Is employed in a hinge-type tool holder. An assumed linear transfer function of the practical nonlinear plant is established through the comparison of transfer functions and step responses in the experiments and the simulations. Several types of feedforward/feedback controllers are designed via computer simulations using the assumed linear transfer function. The position tracking control experiments are undertaken to show the control efficiency of each controller.

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