• 제목/요약/키워드: 공구 궤적

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PLC를 이용하여 궤적절단과 동시에 용접부 개선이 가능한 자동 3축 파이프 형상절단 시스템 개발 (Development of Automatic 3-Axis Pipe Profile-Cutting System with Bevelling of Welds Using PLC)

  • 노태정;김화일
    • 한국산학기술학회논문지
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    • 제10권11호
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    • pp.3066-3073
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    • 2009
  • 3축 파이프 형상절단기에서 다양한 접합형상에 대하여 모관과 지관의 접합궤적을 수학적으로 유도하였다. 그 접합궤적에 절단폭 등의 공구 보정하여 실제로 가공할 절단궤적을 결정하여 이 공구궤적에 해당하는 CL-data를 생성하고, 또한 공구 궤적을 확인하기 위하여 ghost 기능을 구현하였다. 생성된 CL data를 PLC의 위치결정제어 모듈에 로딩하여 동시 3축($\alpha$, X, $\beta$축)의 이송을 제어하여 경로를 따라서 형상절단과 동시에 개선을 할 수 있도록 동시3축 파이프 형상절단 시스템을 개발하였다.

초정밀 경사축 연삭가공에서의 공구 궤적 해석 (Tool Locus Analysis of Ultra-precision Inclined Grinding)

  • 황연;박순섭;이기용;원종호;김현호
    • 한국정밀공학회지
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    • 제26권11호
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    • pp.35-40
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    • 2009
  • This paper presents the geometrical analysis of an inclined ultra-precision grinding technology using simulations about grinding point locus for micro lens manufacturing. Simulation results show the relationship between radius ratios ($R_1/R_2$) and wheel center locus. Furthermore, the critical grinding wheel radius ($R_1$) can be calculated from work-piece radius ($R_2$) and inclined angle ($\theta=-45^{\circ}$). These achievements could be applied to calculate CNC data in ultra-precision grinding and give insight for wheel wear and compensation grinding.

공구 궤적 재구성에 의한 밀링 가공 오차의 보상에 관한 연구 (A Study on the Compensation of Milling Errors by Regenerating of Tool Trajectory)

  • 쟝이브하스퀘트;필립데팡세;서태일
    • 한국정밀공학회지
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    • 제15권11호
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    • pp.137-144
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    • 1998
  • In this paper we present our research dealing with the problem of tool deflection during the milling. We try to compensate the errors by considering a new tool trajectory. In order to determine the compensated tool trajectory, the problem is divided in three steps : cutting forces model, tool deflection model and trajectory compensation. Starting from experimental data, we determine a cutting forces model., which allows us to anticipate the tool deflection along one nominal path. In order to determine the compensated tool trajectory, we propose in this paper a method of path compensation, called “mirror method”. This method of tool path optimization allows to minimize errors due to tool deflection. Several examples are processed in simulations and validated experimentally.

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Z-Map기반 모의가공을 위한 공구 이동 궤적면의 매개변수형 모델링 (Parametric Modelling of Cutter Swept Surface for Z-Map Based Cutting Simulation)

  • 박배용;안정호
    • 대한기계학회논문집A
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    • 제26권9호
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    • pp.1814-1821
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    • 2002
  • NC cutting simulation is an important factor in the development of products. The geometric modelling of cutter swept surface should be done in NC cutting simulation. A part of cutter swept surface is a ruled surface blended with silhouette curve and cutter path. Finding an intersection point between cutter swept surface and a line is one of major problems in Z-map based cutting simulation. In this paper, cutter swept surface is defined parametrically and it's intersection point with Z-map is found in an exact form. Triangular grid Z-map based 3-axis NC cutting simulation is performed.

복합곡면 가공시 공구간섭의 탐지와 공구경로 수정에 관한 연구 (A Study on the Tool Interference Detection and Tool Path Correction in Compound Surface Machining)

  • 조명우
    • 한국생산제조학회지
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    • 제8권6호
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    • pp.105-112
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    • 1999
  • In this paper we deal with tool interference problem in the case of compound surface machining. A new tool interference detection and correction method based on the envelope of the tool path is suggested to identify and correct the tool interference - not only within the local path of tool movement, but also outside of the tool path. Therefore, the developed strategy can be used to check the possible interference in any region of the surface. In order to analyze quantitatively the milled surface error produced by the tool interference, improved surface prediction model is also suggested in cutting process by general cutters. The effectiveness of the proposed method is demonstrated through simulation study.

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2차원 공구진동기구의 변위 해석 (A Displacement Analysis of 2-Dimensional Tool Vibrator)

  • 손성민;임한석;안중환
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 춘계학술대회 논문집
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    • pp.898-901
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    • 2000
  • In this paper, the theoretical tool displacement and surface roughness are analyzed based on the tool locus of a 2-dimensional tool vibrator. At first, the effects assuming no structural deformation of such variables as frequency, amplitude and phase difference that determine tool loci are simulated. The results show that larger amplitude and/or higher frequency makes better surface. However, a real tool vibrator has the structural deformation, much or less, depending on the excitation frequency. Applying FEM analysis to the deformation of a designed 2D tool vibrator according to the excitation, it has been proved that in this case the displacement is 5${\mu}{\textrm}{m}$ at 1KHz and almost 0 at 20KHz even under the same excitation amplitude.

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NC파트프로그램의 검증 및 오류 수정에 관한 연구 (A Study on Verification and Editing of NC Part-program)

  • 김찬봉;박세형;양민양
    • 대한기계학회논문집
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    • 제17권5호
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    • pp.1074-1083
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    • 1993
  • 본 연구에서 제시된 방법은 Fig.2(c)에 나타낸 방법으로 공구궤적의 검증과 더불어 NC공구궤적의 잘못된 부분과 정도를 찾아내 수정할 수 있도록하여 기존의 NC검증시스템의 비효율성을 해결하고자 했다.