• Proceedings of the Korean Society of Precision Engineering Conference
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• 2002.05a
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• pp.373-377
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• 2002

In the end milling operation the deflection of the cutter is an important factor affecting the accuracy of machining with implications on the selection of cutting parameters and economics of the operation. The deflection of the end mill was studied both experimentally with strain gauge, tool dynamometer, laser measuring apparatus and on a finite element model of the cutting using ANSYS software. The deflection of machining tool with various helix angles was studied with FEM simulation and experiment. ANSYS analysis performed on the finite element model of the end mill provides deflection results which agree within 15.0% with the experimental ones.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.4 no.4
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• pp.14-20
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• 2005

This paper deals with the study of feasibility of rotary carbide tools in the machining of aluminium alloy. A rotary tool holder was designed and manufactured for this work. Experiments were performed using Taguchi methods and regression analysis to analyse the influence of various factors and their interactions on the cutting characteristics of rotary carbide tools during machining. The cutting force is influenced the most greatly at the inclination angle. The surface roughness is influenced distinctly at depth of cut. It deduced an equation to predict cutting force and surface roughness. Hence, it could be concluded here that the proposed model agrees with the experimental data satisfactorily.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.6 no.3
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• pp.53-57
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• 2007

This paper presents a geometrical error compensation of tool alignment for B axis controlled machine. In precision machining, tool alignment is crucial parameter for machined surface. To decrease tool alignment error, plus tilted tool from B axis center is touched to reference work piece and checked the deviation from original position. Same process is performed in minus tilt. Comparing these 2 touch positions, wheel alignment error in X axis and Z axis can be calculated on B axis center. Experimental results show that this compensation method is efficient to correct tool alignment.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 1999.10a
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• pp.591-596
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• 1999

Due to the development of CNC machining centers and the complexity of machined part geometry, the ball-end milling became the most widely used the cutting process. Generally, the tool runout defined as the eccentricity of a rotating tool set in the holder involved the spindle runout and the problem of tool runout generated to remove the workpiece is a main factor affecting the machining accuracy. In this paper, the relationship of tool runout(zero-to-peak, P-K) and surface shape on the change of cutting conditions is studied and it is proposed the probability of prediction of surface shape from the in-process tool runout measurements with high response displacement sensor in the ball-end milling

• Journal of the Korean Society for Precision Engineering
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• v.13 no.5
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• pp.122-130
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• 1996

In this study, machinability of some aluminum-magnesium alloy are experimentally investigated using polycrystalline diamond tool with turning, and evaluated some independent cutting variables affected micrometal cutting characteristics as cutting force, specific cutting resistance, shear angles. To know the effect of cutting parameters of single point diamond machining, experiments were performed to measure cutting forces for high speed turning of aluminum alloy 6061-T6, SM45C and FC20 with poly- crystalline diamond and coated cemented carbide tool. Independent cutting variables were changed to a variety of cutting speed, feed rate, rake angles, material properties of workpiece and tool. Futhermore. Some useful informations are obtained in this study can guide micro metal cutting of aluminum alloy with diamond tool.

• Journal of the Korean Society for Precision Engineering
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• v.12 no.12
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• pp.72-80
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• 1995

Ultraprecision machining technology has been playing a rapidly increasing and important role in manufacturing. However, the physics of the micromachining process at very small depth of cut, which is typically 1 .mu. m or less is not well understool. Shear along the shear plane and friction at the rake face dominate in conventional machining range. But sliding along the flank face of the tool due to the elastic recovery of the workpiece material and the effects of plowing due to the large effective negative rake angle resultant from the tool edge radius may become important in micromachining range. This paper suggests an orthogonal cutting model considering the cutting edge radius and then quantifies the effect of plowing due to the large effective negative rake angle.

• Proceedings of the Korean Vacuum Society Conference
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• 2010.02a
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• pp.387-387
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• 2010

식품산업 및 가정의 주방에 이르기까지 다양한 분야에서 식품을 가공 조리하는 곳에는 보건 건강을 위하여 비닐장갑은 반드시 필요하다. 최근에는 다양한 소재를 이용하여 위생 비닐장갑을 개발을 하고 있으나 일회용성으로 저가의 물품으로 인식되어 생활에 중요성에 비해 개발이 미흡한 실정이다. 위생 비닐장갑은 다양한 산업에서 필수품으로 활용되고 있는 만큼 위생적이고 내구성이 높은 제품의 개발이 절실히 요구되는 실정이다. 이에 본 연구에서는 봉합면의 측면이 사용중 터지지 않도록 하기 위하여 봉합선의 폭을 기존의 0.1 mm 대신에 1 mm정도로 넓게 하는 기술과 무균성 위생 비닐장갑의 제조 공정 자동화에 주력함으로써, 고품위 무균성 위생비닐장갑을 열공정 안정화 자동화 공정으로 제작코자 하였다. 본 연구의 수행시 당면한 가장 큰 문제점은 봉합선의 폭이 넓어짐에 따라서 knife 형태를 갖는 가열된 금형의 칼날이 비닐과 접촉되어 실링을 하는 단계에서 금형에 비닐이 녹아서 붙어버리는 sticking 현상이 발생하였다. 이는 현장에서 심각한 문제로 더 이상 상용화가 불가능함을 의미한다. 이에 본 연구에서는 금형(die) 재료로 2가지의 서로 다른 소재를 선택해서 상온 상압플라즈마 처리를 함으로써 금형과 비닐사이에 발생하던 sticking 문제를 해결하고자 하였다. 금형으로 사용한 소재는 스테인리스(STS304)와 공구강(SCM)을 사용하였다. 두 시편에 대하여 상온상압 플라즈마 처리를 수행한 뒤 증류수와 Diiodomethane를 이용하여 접촉각과 표면에너지를 측정하였다. 상온 상압플라즈마 처리 시간은 0 ~ 9초로 하였다. 스테인리스의 경우 접촉각이 증류수를 이용하였을 때 $69.7^{\circ}$, $32.2^{\circ}$, $16.7^{\circ}$였으며 Diiodomethane을 이용하였을 때는 $37.3^{\circ}$, $17.6^{\circ}$, $10.6^{\circ}$였다. 표면에너지(surface energy)의 경우 48.13 mN/m, 72.06 mN/m, 78.66 mN/m로 플라즈마 처리시간이 길어질수록 표면 에너지 값이 증가하였다. 공구강의 경우는 증류수를 이용하였을 때 접촉각이 $70.2^{\circ}$, $36.8^{\circ}$, $28.9^{\circ}$였으며 Diiodomethane를 이용하였을 때는 $38.65^{\circ}$, $22.8^{\circ}$, $20.2^{\circ}$였다. 표면에너지의 경우 47.43 mN/m, 69 mN/m, 73.15 mN/m로 스테인리스와 같이 표면에너지 값이 커지는 것을 확인할 수 있었다. 학술대회에서는 금형의 표면에너지를 증기시키거나 감소시키는 방법에 대한 연구결과를 발표할 예정이다.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2001.04a
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• pp.346-351
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• 2001

The technique of high speed machining is widely studied in machining field. Because the high efficiency and accuracy in machining can be obtained in high speed machining. Unfortunately the development of tool for high speed machining is not close behind that of machining tool. So in this study, we made 4 types flat end mill for obtaining data according to tool shape. Especially, we concentrated in helix angle and number of cutting edge. First we confirmed cutting condition by several experiments and measuring cutting force, tool life, tool wear and chip shape according to cutting length. In results, we acquired the fact that 45 degree helix angle and six cutting edge tool is suitable for high speed machining.

• Transactions of the Korean Society of Mechanical Engineers
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• v.9 no.5
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• pp.590-597
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• 1985

A recursive geometric adaptive control method to compensate for machining straightness error in the finished surface due to tool deflection and guideway error generated by end milling process is developed. The relationship between the tool deflection and the feedrate is modeled by a modified Taylor's tool life equation. Without a priori knowledge on the variations off cutting parameters, time varying parameters are then estimated by an exponentially windowed recursive least squares method with only post-process measurements of the straightness error. The location error is controlled by shifting the milling bed in the direction perpendicular to the finished surface and adding a certain amount of feedrate with respect to the tool deflection model before cutting. The waviness error is compensated by adjusting the feedrate during machining. Experimental results show that location error is controlled within a range of fixturing error of the bed on the guideway and that about 60% reduction in the waviness error can be achieved within a few steps of parameter adaption under wide operating ranges of cutting conditions even if the parameters do not converge to fixed values.

• Transactions of the Korean Society of Mechanical Engineers
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• v.15 no.1
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• pp.139-144
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• 1991

Chip flow angle is one of the important factors to be determined for the scheme of Chip Control. Up to now, however, a dependable way to predict the chip flow angle in practical cutting has not been established satisfactorily. In this paper a rather simple theoretical prediction of chip flow angle is tried based on some already widely confirmed hypotheses. The developed equation of chip flow angle contains the parameters of depth of cut d, feed rate f, nose radius $r_{n}$ side cutting edge angle $C_{s}$, side rake angle .alpha.$_{s}$ and back rake angle .alpha.$_{b}$. Theoretical results of chip flow angle given by this study bas been shown in a good agreement with experimental ones.s.s.s.s.