• 제목/요약/키워드: 곡면가공

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A Study on Tool Interference Avoidance Using Solid Modeling Method (솔리드 모델링 기법을 응용한 공구간섭 제거에관한 연구)

  • 장동규;양균의
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.04b
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    • pp.149-152
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    • 1995
  • 금형 제작에는 금형의 형상을 모델링 하는 모델링 기법과 이 모델링 정보로부터 공구의 경고계획, 황삭, 정삭, 잔삭가공과 가공조건등의 여러 가지 고려해야 하는 사항이 많이 있다. 근래에 들어 금형은 그 기능적인 측면뿐 아니라 미적 감각까지 만족시키는 심미안적인 측면이 많이 고려되고 있으며 CAD/CAM 소프트웨어, CNC, 머시닝 센터등릉 이용한 기술 집약적인 생 산체제로 변화하는 실정이며 금형의 생산성 향상 및 납기단축에 중점을 두고 있다. 본 연구에서는 이러한 공구간섭의 배경 을 바탕으로 하여 해석적 복합곡면에서 간섭이 발생하는 부위를 솔리드 모델링 기법을 응용하여 빠르게간섭역을 찾고 찾아진 간섭역에서의 공구간섭 현상을 검사하고 제거하고자 한다. 이러한 방법은 공구간섭검사에 필요한 계산시간을 단축하고 소요 되는 기억용량의 소모를 줄일 수 있으며 나아가 실시간 가공에도 적용할 수 있으리라 본다.

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A Two-Dimensional Simulator for Plate Forming by Line Heating (선상가열(Line Heating)에 의한 평판가공 Simulator 연구)

  • Jong-Gye Shin
    • Journal of the Society of Naval Architects of Korea
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    • v.29 no.1
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    • pp.191-200
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    • 1992
  • In order to simulate the line heating process which is a three-dimensional transient thermo elastic plastic state, a simple modified strip model is suggested. First attempt is made to verify the validity of the model using a finite element program, and the result gives good agreement with the plate theory where conventional two-dimensional model fails totally.

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Surface Modeling and 5-axis NC machining of Automobile Tire Model (자동차 타이어 모델의 곡면 모델링 및 5축 NC 가공)

  • Lee, Cheol-Soo
    • IE interfaces
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    • v.9 no.2
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    • pp.129-141
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    • 1996
  • Recently, the tire mold of a passenger car is made almost via aluminum casting, and it is necessary to prepare a master model of the tire for the casting. Because of the geometrical feature of tire, as well known, the master model must be machined by a 5-axis NC machine. The paper proposes a procedure to model and machine the master model. The approach includes (a) transformation of 2D drawing of tire into 3D geometry, (b) modeling surfaces of tire, and (c) inverse kinematics of a 5-axis NC machine. An implementation of the proposed procedure is also presented.

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Computer application techniques of initial and modification machining for dies with 3-Dimensional scluptured surfaces (3차원 자유곡면을 갖는 금형의 초기및 수정가공을 위한 컴퓨터 이용기술)

  • 박정현;손주리;박삼진
    • 제어로봇시스템학회:학술대회논문집
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    • 1988.10a
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    • pp.273-278
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    • 1988
  • This paper represents the computer application techniques of initial and modification machining for dies with 3-dimensional scluptured surfaces. All procedures from die design to die machining and measurement are covered. The component of modelling is data management and modification (extrapolation and smoothing), surface modelling, and nc program preparation. Also this paper introduces the utility for successful and efficient operation of system such as map generation, data communication, tool path verification, contour map generation, graphic processing of extrapolation and smoothing results, and CAD/CAM system interface. Examples are given to illustrate the modelling.

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Determining machining configuration for NC machining of free surfaces (자유곡면 가공을 위한 Machining configuration 결정에 관한 연구)

  • 강재관;서석환
    • 제어로봇시스템학회:학술대회논문집
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    • 1992.10a
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    • pp.1084-1089
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    • 1992
  • Process planning is a key feature that an intelligent CAD/CAM system should possess. In this paper, we address the problem of determinig process configuration to manufacture the free surfaces. For analyzing the surface, the method of surface subdivision is used. The developed algorithm evaluates the processability of the given surface by applying the three/four/five-axes procedures sequentially. To illustrate and test the developed algorithm, numerical simulations are presented.

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Active vision을 이용한 곡면의 형상정보 획득 및 NC가공 시스템

  • 손영태;최영
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1992.04a
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    • pp.256-261
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    • 1992
  • Acquisition of 3D points is an essential process for modelling of physical 3D objects. Although Coordinate Measuring Machine(CMM) is most accurate for this purpose, it is very time consuming. To enhance the data aquisition speed for scuptured surfaces, active vision with reflecctometric method was used for our system. A fter the data acquisition, the system automatically generates cutting tool path for the 3-axis milling of the object. The fullyintegrated system from the data acquisition to the NC-code generation was implemented with IBN-PC/386 and necessary hardwears.

Four-axis CAM module for NC machining of rotational-free-surface (회전형상의 자유곡면가공을 위한 4축 CAM 모쥴의 개발)

  • 서석환;이기상
    • 제어로봇시스템학회:학술대회논문집
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    • 1990.10a
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    • pp.175-180
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    • 1990
  • Rotational-free-surface (RFS) is a special type of free surface whose two boundaries coincide. For NC machining of PFS, a rotational axis as well as three Cartesian axes are required. In this paper, we develop a four-axis CAM module consisting of: a) Geometric modeling of RFS, b) CL-data generation, and c) Graphic simulation of machining operation. To test the validity and effectiveness of the developed module, several test cuts are made with Bridgeport CNC milling machine and compared with the graphic simulation.

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A study on Rough machining path generation of sculptured surface by bisection method (이분법에 의한 자유곡면 황삭가공 경로산출에 관한 연구)

  • 신동혁;주종남
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.04b
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    • pp.157-163
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    • 1995
  • This paper presents an algorithm to deternine the tool path height for rough machining of sculptured surface. To minimize rough machining of sculptured surface, it is necessary to determine the tool path heights of contour planes. the proposed algorithm searches for the height at which maximum metal removal rate is obtained. This bisection method is accomplished until all shoulder heights are within roughing tolerance. The machining experiment demonstrates the superiority of the algorithm presented in this thesis.

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Machining Time Reduction in Rough Machining of Sculptured Surface using Filleted End Mill (필렛 엔드밀을 이용한 자유곡면 황삭가공 시간단축)

  • 신동혁;김종일;김병희;주종남
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.15-19
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    • 1996
  • The cusp height in ball end milling, flat end milling and filleted end milling according to various surface inclination angle was calculated. The calculation result shows that, for each kind of tools, there exists certain range of inclination angle in which cusp height characteristics favorable. From machining time calculation, filleted end mill found to be superior to flat end mill in rough machining of sculptured surface.

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