• Title/Summary/Keyword: 고온설계

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ITER 시험블랑켓 모듈(TBM) 일차벽 제작법 개발을 위한 Be/FMS mock-up의 고열부하 시험

  • Lee, Dong-Won;Kim, Seok-Gwon;Bae, Yeong-Deok;Yun, Jae-Seong;Jeong, Gi-Seok;Park, Jeong-Yong;Jeong, Yang-Il;Lee, Jeong-Seok;Choe, Byeong-Gwon;Hong, Bong-Geun;Jeong, Yong-Hwan
    • Proceedings of the Korean Vacuum Society Conference
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    • 2010.02a
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    • pp.274-274
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    • 2010
  • 한국은 국제핵융합실험로 (ITER) 사업에 참여하고 있으며, 삼중수소 증식을 시험하기 위한 시험 모듈(TBM, Test Blanket Module)로서 HCML (Helium Cooled Molten Lithium) TBM을 설계, 개발하고 있다. 헬륨 및 액체 리튬을 냉각재와 증식재로 사용하는 개념으로, 구조재로서 Ferritic Martensitic (FM) 강이 사용될 예정이다. 특히, HCML TBM의 일차벽은 중성자 및 플라즈마로부터 입사되는 입자들을 차폐하기 위한 Be 차폐체와 FM강으로 구성되어 있으며, 일차벽 제작법 개발을 위해서는 Be과 FM강 간의 접합과 FM강 간의 접합 방법이 개발되어야 한다. FM강 간의 접합은 기존의 연구를 통해 접합 조건이 이미 도출되었고, 고열부하 시험을 통해 검증 완료한 상태이다. 그러나, Be과 FM강 간의 접합은 현재 개발단계에 있다. 본 논문에서는 고려 중인 구조재와 Be 차폐체 사이의 접합법 개발을 위해, 고온등방가압(HIP, Hot Isostatic Pressing) 조건을 도출하고, 운전조건과 유사 혹은 가혹한 조건에서 고열부하를 인가하여, 그 건전성을 평가하는 일련의 과정을 기술하였다. 본 연구에서는 Be과 FM강 간의 접합법 개발 및 검증을 위해 제작된 $80{\times}80{\times}1$ Be/FM강 mock-up을 국내에서 구축된 고열부하 시험 장비인 KoHLT를 활용하여 수행한 고열부하 시험에 대한 것이다. 본 mock-up은 $80{\times}80{\times}10mm(t)$의 Be tile 3개를 동일 크기에 두께가 각각 25mm와 50 mm인 FM강과 스테인레스강에 접합된 것으로, 고열부하 장비에 설치하여 고열부하 시험을 수행하였다. 냉각수의 온도 및 속도는 25 C, 0.15 kg/sec로 유지되었고, 열부하는 $0.5\;MW/m^2$로 유지하였다. 시험 조건에 대한 예비해석을 통해, 가열시의 온도 및 stress, strain 분포를 얻었고, 이를 통해, cycle to failure 값을 도출하였다. 1000 사이클의 가열 실험을 마친후 초음파를 활용한 접합 계면의 결함확인 및 파괴검사를 통한 접합 건전성을 확인하였다. 3가지 접합법 모두 일부 접합면이 이탈되었으며, 향후 보다 건전한 접합방법 개발이 진행되어야 할 것으로 보인다.

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Performance analysis for load control of R744(carbon dioxide) transcritical refrigeration system using hot gas by-pass valve (핫가스 바이패스 밸브를 이용한 R744용 초임계 냉동사이클의 부하제어에 대한 성능 분석)

  • Roh, Geun-Sang;Son, Chang-Hyo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.10 no.9
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    • pp.2189-2194
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    • 2009
  • The automatic hot gas by-pass technique is applied to control the capacity of refrigeration and air-conditioning system when operating at part load. In the scheme, the hot gas from the compressor is extracted and injected into the outlet of an evaporator through a hot gas by-pass valve. Thus, In this paper, the hot gas by-pass scheme for CO2 is discussed and analyzed on the basis of mass and energy conservation law. A comparative study of the schemes is performed in terms of the coefficiency of performance (COP) and cooling capacity. The operating parameters considered in this study include compressor efficiency, superheating degree, outlet temperature of gas cooler and evaporating temperature in the R744 vapor compression cycle. The main results were summarized as follows : the superheating degree, outlet temperature and evaporating temperature of R744 vapor compression refrigeration system have an effect on the cooling capacity and COP of this system. With a thorough grasp of these effect, it is necessary to design the compression refrigeration cycle using R744.

Design and Construction of Green Infrastructure-Low Impact Development Experimental Complex for Hydrological cycle (부산대학교 GI·LID 물순환 실증단지 계획 및 구축)

  • Lee, Jae-Hyuk;Yoon, Eui-Hyeok;Jang, Young-Su;Shin, Hyun-Suk
    • Proceedings of the Korea Water Resources Association Conference
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    • 2016.05a
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    • pp.319-319
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    • 2016
  • 최근 급격한 기후변화와 도시화로 인하여 강우량 및 강우강도는 약 20% 증가하고 강우일수는 14% 감소하며 도시 기온이 최대 $3^{\circ}C$까지 증가하는 등의 현실적인 문제가 발생하고 있다. 이로 인한 도시 물순환체계의 파괴는 도시물관리 여건의 악화로 이어지고 특히 불투수면적 증가로 인한 도시 홍수 및 침수의 증가, 잦은 도시 고온 현상, 도시하천의 건천화로 수질 악화를 야기하는 실정이다. 이에 국토의 자연자원을 보전하고 기후변화에 적응하면서 도시의 안전도와 가치를 높이기 위한 물관리 정책은 먼저 물을 순환을 보다 적극적으로 반영하고 통합적인 물관리 체계 확보를 요구한다. 이를 위해서는 발생원 관리를 포함한 소규모 분산관리 체계로 변화하여야 하며 이들 시설에 대한 네트워크화를 통해 기후변화에 강건하고 통합관리쳬계를 구축하는 것이 중요하다. 이를 위해서는 저영향개발(LID, Low Impact Development) 및 그린인프라(GI, Green Infrastructure) 기반의 분산식 빗물관리기법의 도입이 절실하다. 현재 국내에서는 제도적으로 기후변화 대비, 지속가능한 도시환경 구축을 위한 물순환 건전화를 위해 100대 국정화제에 포함시키는 등(2013.2) 도시계획 및 기반시설 설치 LID기법의 법제적 산업적 도입을 추진중에 있으나, LID 기술의 수자원 치수, 이수 및 환경 효율성에 대한 객관적인 정보의 부재, LID 기술에 대한 효율성 검증 및 인증시스템의 부재, LID 기술의 무분별한 국외기술 도입으로 인한 효과 저감, LID 기술의 설계, 시공, 관리를 위한 매뉴얼 및 가이드라인의 부재, LID 기술에 대한 지자체 지원 및 전문가 양성 시스템의 부재 등 복합적인 문제를 안고 있어 GI 및 LID 기술의 적용을 통한 새로운 도시 및 유역차원의 수자원확보와 재해경감기술 패러다임 확보가 용이하지 않다. 이를 위해 본 연구에서는 강우유출수 관리를 위한 LID기술 신뢰도 향상 및 단일화, 표준화된 효율성 검증 기술 개발과 더 나아가서 도시-건축-수자원-도로-조경 등의 종합적인 인프라를 바탕으로 LID기술 통합관리 및 기술 고도화를 위해 부산대학교 GI LID 물순환 실증단지의 계획 및 구축을 수행하였다.

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Thermal Deformation Measurement of Notched Structure Using Global-local Multi-DIC System (전역-국부 다중 DIC 시스템을 이용한 노치 구조물의 열변형 계측)

  • Xin, Ruihai;Doan, Nguyen Vu;Goo, Nam Seo
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.49 no.8
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    • pp.617-626
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    • 2021
  • During supersonic flight of vehicles, the thermal behavior of structures under high-temperature environment is important for thermal-structural design. In this study, full-field thermal deformation and stress concentration of the notched structure was performed using global-local multi-digital image correlation (multi-DIC) systems. This techniques were developed and implemented by multi-DIC systems consists of 2D DIC system and 3D DIC system. The specimen was heated in a heating chamber to achieve the thermal expansion behavior. Then the images of structure's deformation and stress concentration at various temperature were recorded and analyzed by multi-DIC system. Afterward, full-field thermal deformation of the notched structure was determined with DIC technique and stress concentration at the notched structure was calculated by further processing. Finite element analysis of the notched structure is performed in ABAQUSTM and the results of the experiments show good agreement with those obtained from simulation. The results achieved in this study show the efficiency of the muilti-DIC method in thermal deformation as well as stress concentration of notched structure.

Measurement of Thermal Characteristics of Thin Film Patterned Heating Heater on Silicon Semiconductor Substrate (실리콘 반도체 기판에 제작된 박막 패턴 발열 히터의 열특성 측정)

  • Park, Hyun-Sik
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.6
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    • pp.9-13
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    • 2019
  • In this study, a miniature thin film-patterned heater was fabricated on a silicon substrate using semiconductor process technology and the thermal characteristics of the applied voltage, power, and temperature of the thin film heater were measured and analyzed. The temperature of the thin film pattern heater increased with increasing power, but the temperature increase rate was gradual at high power intervals. The characteristics of the high temperature section of the platinum thin film-patterned heater were analyzed using the heat resistance model under atmospheric and vacuum conditions. The thermal resistance measured in a vacuum atmosphere was 0.79 [K/mW] higher than the heat resistance value 0.69 [K/mW] in air. The temperature of the thin film pattern heater can be maintained at a low power in a vacuum rather than in air, and these results are expected to be utilized in the structural design of a thin film-patterned heater element.

Thermal Buckling Characteristics for Thermal Protection System Panel Using Ritz Method (리츠 법을 이용한 열방어 시스템 패널의 열 좌굴 특성 연구)

  • Lee, Heesoo;Kim, Yongha;Park, Jungsun
    • Journal of Aerospace System Engineering
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    • v.13 no.1
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    • pp.18-28
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    • 2019
  • High speed vehicles are subjected to high thermal loadings due to aerodynamic heating during ascent and reentry. Since a thermal protection system panel is mechanically constrained, it may cause thermal buckling under excessive thermal loadings. The thermal buckling could disturb the field of flow and make aerodynamic characteristics unstable. It is thus necessary to design the thermal protection system panel to prevent thermal buckling. This study defines the analytical model of temperature distribution using the finite difference method for the thermal protection system panel with large temperature differences inside and outside. This paper proposes the approximate model of the thermal buckling characteristics for the thermal protection system panel through the use of the Ritz method. The validity of the present method was verified by comparing the results of the finite element analysis. Furthermore, this research performs the parametric analysis of the thermal buckling characteristics for the thermal protection system panel by using the approximate model.

Effect of Heat Transfer and Phase Change of Coolant on the Performance of Mixed-gas Ejection System (냉각제의 분사조건 및 상변화가 혼합가스 사출시스템의 성능에 미치는 영향)

  • Kim, Hyun Muk;Kim, Jeong Soo
    • Journal of the Korean Society of Propulsion Engineers
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    • v.22 no.6
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    • pp.84-93
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    • 2018
  • Three-dimensional (3D) numerical simulations have been carried out to study how coolant injection conditions influence the cooling efficiency and projectile ejection performance in a mixture-gas ejection system (or gas-steam launch system). The 3D single-phase computational model was verified using a 1D model constructed with reference to the previous research and then a two-phase flow computation simulating coolant injection on to hot gas was performed using a DPM (Discrete Phase Model). As a result of varying the coolant flow rate and number of injection holes, cooling efficiency was improved when the number of injection holes were increased. In addition, the change of the coalescence frequency and spatial distribution of coolant droplets caused by the injection condition variation resulted in a change of the droplet diameter, affecting the evaporation rate of coolant. The evaporation was found to be a critical factor in the design optimization of the ejection system by suppressing the pressure drop while the temperature decreases inside the breech.

Process Design and Economic Evaluation of Condensate Recycling Process for Steam Consumption Reduction (스팀 사용 저감을 위한 응축수 재활용 공정설계 및 경제성 평가)

  • Kim, Jinuk;Choi, Yeongryeol;Cho, Hyungtae;Kim, Junghwan
    • Applied Chemistry for Engineering
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    • v.31 no.6
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    • pp.660-667
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    • 2020
  • This study focused on the epoxy resin production process, which uses the steam of 155 ℃ or higher as a heat source, and discards all condensate generated. A part of the process is operated at low temperatures of 70 ℃ or below, thus there are opportunities to reduce the steam consumption by recycling wasted condensate as a heat source for the low temperature section of process. In this study, we developed process models that can reduce steam by recovering waste heat through recycling condensate and conducted a case study to find an optimal condensate recycling system. Three different process designs were proposed and economic evaluations were performed by comparing annual capital costs and steam savings in each case. Finally, an annual steam consumption of the low-temperature section could be reduced by up to 67.6%, which could also bring an additional economic benefit of 522.1 million won/yr.

Analysis of Pintle Tip Thermal Damage in the Combustion Hot Firing Test with a 1.5-tonf Class Liquid-Liquid Pintle Injector (1.5톤급 액체-액체 핀틀 분사기 연소시험에서의 핀틀 팁 열손상 원인 분석)

  • Kang, Donghyuk;Hwang, Dokeun;Ryu, Chulsung;Ko, Youngsung
    • Journal of the Korean Society of Propulsion Engineers
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    • v.24 no.6
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    • pp.1-9
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    • 2020
  • Using kerosene and liquid oxygen, 1.5-tonf class liquid-liquid pintle injector with rectangular two-row orifice was designed and manufactured. The combustion test of the pintle injector was carried out to verify the combustion performance and combustion stability under a supercritical condition which is the actual operation condition of the liquid rocket engine. The combustion test result showed that the pintle tip was damaged by the high temperature combustion gas in the high-mixed ratio recirculation zone of the combustion chamber. To solve this problem, the insert nozzle was installed in the pintle injector to increase cooling performance at the pintle tip. As a result of the hot firing test, installation of the insert nozzle, AR and BF had a great effect on pintle tip cooling performance.

Optimum Design on Fire Resistance of Gas Cylinder Cabinets using Thermal Analysis (열해석을 이용한 가스 실린더 캐비닛의 내화성능 최적설계)

  • Nam, Minseo;Kim, Jiyu;Kim, Euisoo
    • Journal of the Korean Institute of Gas
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    • v.26 no.1
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    • pp.34-40
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    • 2022
  • Gas cylinder cabinets have risks such as cylinder explosion and scattering of debris when a fire occurs. These risks are likely to cause gas spills and cause secondary damage. In order to reduce damage, it is very important to secure the fire resistance performance of the gas cylinder cabinet. In foreign countries, NFPA codes in the United States and EN-14470-2 in Europe stipulate fire resistance test standards for gas cylinder cabinets to protect internal cylinders for a certain period of time in a situation where gas cylinder cabinets are exposed to flames. However, in Korea, only internal pressure performance and airtight performance standards are specified, and the target is limited to piping, and research and regulations for the fire resistance performance of gas cylinder cabinets are insufficient compared to overseas. Therefore, in this study, finite element analysis was used to establish fire resistance standards for domestic gas cylinder cabinets. In the event of a fire, optimal conditions are derived in terms of structure and material.