• 제목/요약/키워드: 고온설계

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A Study on the Fault Analysis of the Voltage Controller for the Combat Vehicle Generator (전투차량 발전기용 전압조정기 내열성 향상을 위한 고장분석 연구)

  • Ryu, Jeong-Min;Lee, Yong-Jun;Son, Kwonil
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.11
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    • pp.386-393
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    • 2019
  • In this study, we investigated the cause of a voltage controller failure that occurred in the operation of a combat vehicle and attempted to establish a solution for the failure. The failure in the voltage controller was found to be related to thermal resistance, which could be identified by disassembly analysis and a high temperature operation test. Especially, in the disassembly analysis, there was damage caused by high temperature such as soot on the molding material and cracking of the resisters. In addition, in the high temperature operation test, the test results show that the internal temperature of the voltage controller was relatively higher than the external temperature. This means that the voltage controller failure could be attributed to the excessive heat and insufficient thermal resistance. In order to improve the thermal resistance of the voltage controller, several designs with changing circuits and structures were devised. Improvement of thermal resistance was verified by measuring reduction of internal temperatures in the high temperature comparison test.

Field Loss Analysis and Cooling Analysis of HTS Synchronous Motor (고온초전도 동기모터의 계자손실 해석 및 냉각 해석)

  • Kim, Ki-Chan;Lee, Dae-Dong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.3
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    • pp.69-74
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    • 2018
  • Large industrial motors require a large area because of the high risk of shutdown accidents and large industrial accidents due to the lowering of the dielectric strength of the armature windings and overheating problems. Therefore, there is a demand for a large-capacity motor that has small size, light weight, and excellent dielectric strength compared with conventional motors. Superconducting motors have advantages of high efficiency and output power, low size, low weight, and improved stability. This results from greatly increasing the magnetic field generation by using superconductive field coils in rotating machines such as generators and motors. It is very important to design and analyze the cooling system to lower the critical temperature of the wires to achieve superconducting performance. In this study, a field loss analysis and low-temperature heat transfer analysis of the cooling system were performed through the conceptual design of a 100-HP high-temperature superconducting synchronous motor. The field loss analysis shows that a uniform pore magnetic flux density appears when high-temperature superconducting wire is used. The low-temperature heat transfer analysis for gaseous neon and liquid neon showed that a flow rate of 1 kg/min of liquid neon is suitable for maintaining low-temperature stability of the high-temperature superconducting wire.

A numerical fluid dynamic study of a high temperature operating cyclone (고온 작동 싸이클론 유체역학적 거동 전산 연구)

  • Shin, Mi-Soo;Kim, Hey-Suk;Jang, Dong-Soon
    • Journal of Korean Society of Environmental Engineers
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    • v.31 no.11
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    • pp.1033-1040
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    • 2009
  • One thing to note in cyclone operation and design is to minimize the pressure drop with the enhancement of the efficiency of dust collection. This can be facilitated by the detailed resolution of complex fluid flow occurring inside a cyclone. To this end, the main objective of this study was to obtain the detailed fluid dynamics by the development of a reliable computation method and thereby to figure out the physics of dust collection mechanism for more extreme environment caused by high temperature and pressure condition. First of all, the computer program developed was evaluated against experimental result. That is, the numerical calculation predicts well the data of experimental pressure drop as a function of flow rate for the elevated pressure and temperature condition employed in this study. The increase of pressure and temperature generally affects significantly the collection efficiency of fine particle but the effect of pressure and temperature appears contrary each other. Therefore, the decrease of collection efficiency caused by the high operating temperature mainly due to the decrease of gaseous density can be remedied by increase of operating pressure. After the evaluation of the program, a series of parametric investigations are performed in terms of major cyclone design or operating parameters such as tangential velocity and vortex finder diameter for dusts of a certain range of particle diameters, etc. As expected, tangential velocity plays the most important effect on the collection efficiency. And the efficiency was not affected significantly by the change of the length of vortex finder but the diameter of vortex finder plays an important role for the enhancement of collection efficiency.

Development of the New Austenitic Stainless Steels by Controlling Primary Solidification Mode (초정응고 형식 제어에 의한 오스테나이트계 스테인리스 신강종의 개발)

  • 정호신
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.27 no.2
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    • pp.132-140
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    • 1991
  • The aim of this study was saving of chromium and nickel content in the austenitic stainless steels, SUS 316 and SUS 321. By control of primary solidification mode, new austenitic stainless steels with good weldability, high toughness and corrosion resistance could be developed. The main results obtained were as follows; 1. Hot crack resistance of laboratory melts was good and higher than imported austenitic stainless steel. 2. Cryogenic and room temperature toughness of laboratory melts were high and laboratory melts M-7 to M-9 showed very high toughness than SUS321 imported stainless steel. 3. Intergranular corrosion resistance of laboratory melts was higher than imported stainless steels, SUS316 and SUS321. 4. By this concept of controlling primary solidification mode, could save expensive alloy additives, chromium and nickel.

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Study on the 2G High Temperature Superconducting Coil for Large Scale Superconducting Magnetic Energy Storage Systems (대용량 에너지 저장장치용 2세대 고온 초전도 코일의 특성해석)

  • Lee, Ji-Young;Lee, Seyeon;Kim, Yungil;Park, Sang Ho;Choi, Kyeongdal;Lee, Ji-Kwang;Kim, Woo-Seok
    • KEPCO Journal on Electric Power and Energy
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    • v.1 no.1
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    • pp.157-162
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    • 2015
  • Large scale superconducting magnetic energy storage (SMES) system requires very high magnetic energy density in its superconducting coils to enhance the energy capacity and efficiency of the system. The recent high temperature superconducting (HTS) conductors, so called 2G conductors, show very good performance under very high magnetic field so that they seem to be perfect materials for the large scale SMES coils. A general shape of the coil system with the 2G HTS conductor has been a tor oid, because the magnetic field applied perpendicularly to the surface of the 2G HTS conductor could be minimized in this shape of coil. However, a toroid coil requires a 3-dimensional computation to acquire the characteristics of its critical current density - magnetic field relations which needs very complicated numerical calculation, very high computer specification, and long calculation time. In this paper, we suggested an analytic and statistical calculation method to acquire the maximum magnetic flux density applied perpendicularly to the surface of the 2G HTS conductor and the stored energy in the toroid coil system. Although the result with this method includes some errors but we could reduce these errors within 5 percent to get a reasonable estimation of the important parameters for design process of the HTS toroid coil system. As a result, the calculation time by the suggested method could be reduced to 0.1 percent of that by the 3-dimensional numerical calculation.

A Study on Active Control of Air Bearing (공기 베어링의 능동제어에 관한 연구)

  • 이정배;김경웅
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1993.04a
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    • pp.80-84
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    • 1993
  • 공기베어링은 기체으 압축성에 의한 평균화 효과로 운전정밀도가 우수하고 기체의 낮은 점도에 의한 효과로 마찰력과 열발생량이 매우 적으며, 사용가능 온도구간이 저온에서 고온까지 넓고 프로세스 계통내의 기체를 윤활제로 사용할 수 있기 때문에 그 경우 불순물에 의한 오염이 문제되지 않는 장점등이 있다. 이와 같은 특성과 더불어 공기베어링은 지지 물체를 완전히 부상시켜 운전하므로써 마찰$\cdot$마모와 온도변화에 다른 열변형이 문제되지 않는다. 이러한 장점으로 인해서 공기베어링은 현재 정밀기기의 미끄럼면, 각종 측정장치의 테이블지지 기구로 많이 사용되고 있다. 반면 공기베어링의 단점으로는 기체의 낮은 점성계수로 인해서 부하능력이 적고 강성, 감쇄계수 또한 적다. 그리고 기체의 압축성으로 인해 뉴메틱 헤머라는 불안정 현상이 생기기도 한다. 본 연구에서는 스퀴즈 효과를 이용한 능동 공기베어링을 설계, 제작하여 실험하였다. 본 연구의 목적은 강성과 감쇄 계수가 작은 공기 베어링의 단점을 보완하기 위해 드러스트베어링을 대상으로 능동베어링을 설계, 제작하여 그 특성을 연구하고 기초 설계자료를 축적하는데 있다.

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Characteristics of Hypersonic Airbreathing Propulsion System and Preliminary Design of Supersonic Combustion Tunnel (극초음속 추진기관의 특성 및 초음속 연소 풍동 기초 설계)

  • 김정용;허환일
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2001.04a
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    • pp.35-38
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    • 2001
  • The aerothermodynamic characteristics of SCRamjet engine for the airbreathing populsion system of the next generation flight vehicle are described. As the flow is passing by, combustion caused the total pressure loss and the Mach number decrease, but nozzle exit velocity is large enough to produce net thrust. To simulate supersonic combustion test, preliminary design of ground-based blowdown type supersonic combustion tunnel is attained. Minimum allowable operating pressure and mass flow rate are calculated for the design Mach number of 2.5 at the test section of a supersonic combustion tunnel.

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가스발생기 뒷마개부의 열/구조 해석

  • 구송희;이방업;조원만
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 1996.05a
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    • pp.265-272
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    • 1996
  • 액츄에이터에 사용되는 터어보 펌프의 터어빈을 구동시키기 위한 가스발생기용 고체연료 추진기관의 뒷마개부에 대하여 열/구조 해석을 수행하였다. 가스발생기는 장시간 연소모타로써 뒷마개에는 단열이 되어 있지 않은 배출튜브가 나사로 체결되어 고온, 고압의 연소가스에 의해 뒷마개 구조물에 작용하는 열 하중이 상당히 클 것으로 판단되므로, 최적설계를 위하여 뒷마개부의 열 및 구조해석을 수행하여 열하중의 영향을 예측하고 경량화를 위한 설계자료를 얻고자 하였다. 본 논문에서는 해석결과만을 언급하였으며 차후에 수행될 지상시험시에 해석치와 실험치를 비교한 후 좀 더 정확히 모델링을 하여 열/구조 해석 결과를 뒷마개부의 최적설계에 활용하고자 한다. 해석 결과 열하중이 연소관과의 조립부에는 거의 영향을 주지 않았으나, 열과 압력하중이 동시에 작용할 경우에 뒷마개 배출튜브의 조립부 근접한 곳에서 항복응력을 넘는 응력이 발생하여 정확한 구조 해석을 위해서는 탄소성해석을 수행하여야 할 것으로 판단된다.

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저궤도 위성 열진공 시험의 전자 시험 설계

  • Gwon, Dong-Yeong;Jeon, Mun-Jin;Lee, Na-Yeong;Kim, Dae-Yeong
    • The Bulletin of The Korean Astronomical Society
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    • v.37 no.2
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    • pp.170.2-170.2
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    • 2012
  • 위성의 열진공 환경 시험은 고진공 극저온의 우주 환경을 모사하여 열제어 기능 및 임무 수행 능력을 검증하는 시험이다. 이 시험에서는 위성 주위에 부착한 방열판으로 위성 외각 온도를 변화 시켜 위성의 태양 지향 자세 또는 심우주 지향 자세를 모사하며, 이에 따른 위성의 온도 변화에 따라 지상 시험 장비로 위성의 히터 설정, 유닛 전원 형상의 변경 등을 해야한다. 또한 극고온 또는 극저온의 환경에 장시간 연속적으로 노출된 상태에서 위성의 기본적인 기능부터 영상 미션까지 검토하는 CPT 시험을 수행하며, 이 CPT 시험은 극한의 위성 상태의 시험이기 때문에 온도를 고려한 전자 시험 설계 및 24시간 위성 모니터링 시스템, 위험상황 발생 시 대처 방안 등에 대한 준비가 필요하다. 본 논문에서는 열진공 시험 시의 전자시험의 형상과 설계에 대해서 설명하고, 시험 결과에 대해서 정리하였다.

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Analysis on the two-dimensional ablation phenomenon at nozzle throat with graphite (그라파이트 노즐목의 2차원 삭마현상 해석)

  • 윤덕진;강윤구
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 1998.04a
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    • pp.35-35
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    • 1998
  • 고체 로켓 추진기관의 노즐을 개발하기 위해서는 주어진 체계 제한 조건내에서 기본적인 가스의 동력학, 내탄도에 의한 형상 설계, 재료 개발 및 적용 기술, 열전달 계산에 의한 열설계 및 해석 등이 종합적으로 적용되며 수많은 반복과정을 거쳐야 한다. 특히 최근에는 알루미늄 함유량을 증가시켜 연소가스의 온도가 300$0^{\circ}C$ 이상이 되는 고성능 추진제가 일반적으로 적용되고 있으므로 고온에 의한 열적문제가 심각하게 대두되고 있으며 이에 견디는 신뢰도가 높은 노즐 설계개발이 요구되고 있다. 노즐목을 노즐내에서 열부하가 가장 심한 곳으로 노즐목 확대에 의한 추력 손실을 최소화하기 위해 내삭마성이 강한 재료를 선정하여야 하며, 그래파이트는 이러한 조건을 만족시키는 소재의 하나로 많이 적용되고 있다.

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