• Title/Summary/Keyword: 고온가열

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Development of Vacuum Suction Mold for Automotive on Interior (자동차 내장 부품 진공흡착 금형 개발)

  • Lim, Tae-Yang;Park, Kwang-Jin;Park, Tae-Hyun;Kim, Key-Sun;Kim, Song-Hwa
    • Proceedings of the KAIS Fall Conference
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    • 2010.05b
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    • pp.689-692
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    • 2010
  • 일반형 자동차 내장부품은 외부가 플라스틱 사출 성형한 형태로 사용되지만, 고급 차종은 내장재의 미감이나 질감을 위하여 사출물 표면에 엠보싱 무늬가 형성된 표피재가 수지에 추가로 부착되어 제작된다. 부착하는 방법은 한 장비에서 저압 사출 후 플라스틱이 완전 응고 전에 표피재를 넣고 압입하는 저압 사출법과 표피재 수지를 기 사출된 제품위에 놓고 압착시키는 압착법이 있으나 이 두 방법 모두 엠보싱 무늬가 형성된 표피재를 넣고 작업하기 때문에 고온 압착시 기존 무늬가 찌그러지고 코너 부위가 경화되어 기존의 질감을 얻지 못하며, 치수 공차가 변형되어 불량률이 증가하므로 이를 시급히 개선할 새로운 제조 기술의 필요성이 대두된다. 본 연구는 가열 압착기로 지그 및 금형을 새로 개발하여 도어 트림 제조시, 기 사출물을 금형 쪽으로 기 조직을 삽입한 후 엠보싱 무늬가 없는 원소재 표피재로 상부 금형 쪽으로 소재조직을 진공으로 흡입하여 무늬를 성형한 후 하강시켜, 기 사출물에 압착시키는 가열 압착으로 엠보싱무늬의 손상을 방지하는 금형을 제안하였으며 그에 대한 해석, 설계, 실험을 통하여 성능을 평가 분석 하였다.

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Determination of mass flow rate, jet temperature and heating time in mold surface heating technology using hot jet impingement (고온제트에 의한 금형표면 가열기법에서의 유량, 온도, 가열시간의 결정)

  • Choi, Sung-Ju;Yoo, Young-Eun;Kim, Sun-Kyoung
    • 한국금형공학회:학술대회논문집
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    • 2008.06a
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    • pp.135-139
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    • 2008
  • Development of surface heating technology using hot jet impingement onto mold inner surface for improvement of pattern transcription. This study is focused on how to control the parameters related to hot jet impingement. The mass flow rate, the jet temperature and the duration of the impingement are major parameters. The nozzle design and other geometric configurations also affect the heat transfer to the surface. In terms of heat transfer analysis, the most important number is the heat transfer coefficient, which is influenced by the mass flow rate, nozzle design, distance between the nozzle tip and the surface. In summary, several parametric studies using the developed model are conducted to investigate the effects of mass flow rate, jet temperature and Heating Time in Surface heating technology using hot jet impingement onto mold.

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The Properties of STS 630 Alloy by Plasma nitriding Treatment (플라즈마질화 처리에 따른 STS630합금의 특성)

  • Jeong, Yong-Ho;Song, Ho-Cheol;Jeong, Yeon-Ok
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2016.11a
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    • pp.138-138
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    • 2016
  • 의료용 공구로 사용되는 합금은 마르텐사이트계 스테인리스강의 대표 강종인 420스테인리스강이 사용되며, 이 합금은 고온의 오스테나이트 상태에서 ?칭하면 마르텐사이트 조직으로 변태하여 현저하게 경화하는 특징을 가지고 있으며, 오스테나이트화 후 템퍼링시 우수한 기계적 성질이 얻어진다. 그러나 템퍼링 온도의 영향으로 석출탄화물이 형성되어 기계적 성질이나 내식성이 저하되는 단점이 있다. 본 연구에서는 STS 420스테인리스강의 템퍼링 온도에 의한 내식성 문제점을 개선시키기 위해 STS630 합금을 사용하여 다양한 석출 열처리 조건 및 플라즈마 질화공정을 연구하였다. 구입한 소재의 균일한 성분 조정을 통한 미세 편석 및 물성부여를 위한 균질화 조건 도출 열처리를 실시하였으며, STS630의 고용화열처리는 오스테나이트 균일조직이 되는 온도영역으로 가열하여 급냉하는 것으로 마르텐사이트 변태시키는 열처리를 진행하였으며, 열처리온도는 $1020{\sim}1060^{\circ}C$로 설정하였다. 석출경화 열처리는 $460{\sim}480^{\circ}C$$500{\sim}520^{\circ}C$의 온도에서 실시, 제품에 따른 인성을 부여하였으며, 질화공정은 플라즈마 장비를 이용하여 플라즈마 가열 ${\rightarrow}$플라즈마 이온질화를 통하여 가장 최적의 공정을 도출하였다.- 질화가 마무리 된 시료는 내식성 및 물성 평가를 통해 제품으로서의 특성을 평가하였다. 석출경화 열처리에 의해 STS420합금에 버금가는 인장강도 및 경도값이 나타났으며, 플라즈마 질화에 따라 물성 값의 향상이 나타났다. 용출실험결과 STS420합금의 경우 Fe, Cr원소의 용출이 나타나며 변색이 형성되었으나 STS630합금의 경우 그 현상이 미미하였다.

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Strength Properties of the Fiber Mixed High Strength Concrete at Elevated Temperature (고온 가열에 따른 섬유혼입 고강도 콘크리트의 강도특성 변화)

  • Kim, Sang-Shik;Kim, Seong-Soo
    • Journal of the Korea Institute of Building Construction
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    • v.8 no.5
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    • pp.53-58
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    • 2008
  • This study is to investigate experimentally residual strength properties of the high strength concrete containing the hybrid of nylon and polypropylene fiber at elevated temperature. Test results showed that specimens heated up to $300^{\circ}C$ exhibited similar strength properties to the one at room temperature. This result is significantly different from previous studies. but specimens heated over $400^{\circ}C$ showed dramatic decrease indicating similar tendency. For the residual strength properties, one at $300^{\circ}C$ even increased 10%, which is also different from previous studies, but it significantly decreased in $400^{\circ}C$ as widely expected. Melted pores by organic fibers in concrete specimens was observed with FE-SEM. For the density of concrete in elevated temperature, internal system in $200^{\circ}C$ had even denser than in $20^{\circ}C$, but was collapsed in $400^{\circ}C$.

Study on the velocity of gadolinium atomic vapor produced by electron beam heating (전자빔 가열로 발생시킨 Gd 원자증기의 속도에 관한 연구)

  • 정의창;권덕희;고광훈;김택수
    • Journal of the Korean Vacuum Society
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    • v.12 no.4
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    • pp.228-234
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    • 2003
  • The velocity of gadolinium(Gd) atomic vapor vaporized by an electron beam was measured by a microbalance. The velocity of about 900 ㎧ was obtained at an evaporation surface temperature of 2400-2500 K. The measured value was approximately 100 ㎧ faster than the maximum velocity of an ideal monatomic gas in an adiabatic expansion. This phenomenon can be explained that the internal energy of Gd atoms populated in higher excited levels at the high temperature should be convened to kinetic energy during adiabatic expansion. The calculated velocity agrees with the measured one when 100 excited energy levels are included in an enthalpy term for the velocity calculation. The characteristics of vapor flow as a function of heated surface temperature are also reported.

Effects of Temperature on the Coking Characteristics of Kerosene (케로신 연료의 침탄 특성에 대한 온도의 영향)

  • Kim, Min Cheol;Kim, Yeong Jin;Kim, Jeong Soo
    • Journal of the Korean Society of Propulsion Engineers
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    • v.23 no.2
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    • pp.46-52
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    • 2019
  • This research was conducted to analyze the effects of temperature on coking characteristics of kerosene. The kerosene was heated to 600 K, 700 K, and 800 K, and the cooled samples were collected. The used copper tubes were replaced according to the temperature conditions. The liquid and copper specimens were analyzed by gas chromatography-mass spectrometry and scanning electron microscopy equipped with an energy dispersive x-ray spectrometer, respectively. The results of the analysis confirmed that a carbon deposit was formed from the coking of fuel on the inner surface of the copper specimen at a relatively high temperature (800 K) of the copper tube.

Changes in Volatile Components and Capsaicin of Oleoresin Red Pepper during Cooking (고추 Oleoresin의 가열조리중 휘발성 성분 및 Capsaicin의 변화)

  • 최옥수;하봉석
    • Journal of the Korean Society of Food Science and Nutrition
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    • v.23 no.2
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    • pp.232-237
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    • 1994
  • Changes of volatile components in modified oleoresin red pepper during cooking at high temperature were investigated. Dried red pepper was milled to 100mesh of size particle and oily compounds were extracted by reduced pressure steam distrillation. The rest part was reextracted and concentrated. The extracts were combined. The same volume of water and 4% of polyglycerol condensed ricinoleate (PGDR) were added to the combined extract, and emulsified to make oleoresin red pepper 119 volatile compounds were separated from the dried red pepper and oleoresin and 35 components were identified in both samples. The major flavor compounds were identified to be 2-methoxy-phenol, 2, 6-bis(1, 1-dimethylethyl)-4-methyl-phenol, 1, 4-dimethylbenzene, thylbenzene, 1, 2-benzenedicarboxylic acid, 2-methoxyl-4-methylphenol, 4-ethyl-2-methoxy-phenol, and 5- methyl-2-furancarboxyaldehyde, and their transferal from raw red pepper to oleresin was low. 93 voltilie compounds were isolated after 3 hours cooking at 100 and 82 volitile compounds were separated after that at $150^{\circ}C$. Degeneration of volatile compounds was peculiarly proportional to the temperature of cooling. Capsaicin was relatively stable during cooking and remaining ratio after cooking at 100 and $150^{\circ}C$ was 84.7% and 73.3%. respectively. Oleoresin from red pepper had a little antioxidation effect at $100^{\circ}C$ cooking, but, antioxidation effect at $150^{\circ}C$ cooking was not shown due to degradation of capsaicin.

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Quality improvement of high temperature-heated shrimp via pretreatment (전처리 방법에 따른 고온 가열 새우의 품질 향상)

  • Choi, Jun-Bong;Chung, Myong-Soo;Cho, Won-Il
    • Korean Journal of Food Science and Technology
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    • v.48 no.5
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    • pp.461-465
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    • 2016
  • In order to prevent the blackening and texture softening of heated shrimp, the pH was adjusted by soaking shrimps in acidic and alkali solutions, and their qualities were evaluated. The lightness of shrimps pretreated with 0.2% (w/w) citric acid and 0.05% (w/w) ascorbic acid solution increased by 20% compared to that of the control. The strength of mechanical hardness of shrimps soaked in acetic acid and phosphate solution (pH 6.0) was significantly higher ($1209g_f$) compared to that of untreated shrimp ($801g_f$; p<0.05), and the overall preference of texture was 0.4 points higher than that of the control in the descriptive sensory evaluation (p<0.05). In contrast, soaking in solution of pH 8 exhibited a weak texture hardening effect ($855g_f$). Additionally, the hardness of the heated shrimp after soaking at an adjusted pH of 4.0 increased to $4046g_f$, but the yield based on weight decreased to 38% compared to that of untreated shrimp (70%; p<0.05).

Evaluation on Strain Properties of 60 MPa Class High Strength Concrete according to the Coarse Aggregate Type and Elevated Temperature Condition (60MPa급 고강도 콘크리트의 굵은골재 종류와 고온상태에 따른 변형특성 평가)

  • Yoon, Min-Ho;Choe, Gyeong-Cheol;Lee, Tae-Gyu;Kim, Gyu-Yong
    • Journal of the Korea Concrete Institute
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    • v.26 no.3
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    • pp.247-254
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    • 2014
  • Strain properties of concrete member which acts as an important factor in the stability of the concrete structure in the event of fire, significantly affected the characteristics of the coarse aggregate, which accounts for most of the volume. For this reason, there are many studies on concrete using artificial lightweight aggregate which has smaller thermal expansion deformation than granite coarse aggregate. But the research is mostly limited on concrete using clay-based lightweight aggregate. Therefore, in this study, the high temperature compressive strength and elastic modulus, thermal strain and total strain, high temperature creep strain of concrete was evaluated. As a result, remaining rate of high-temperature strength of concrete using lightweight aggregate is higher than concrete with general aggregate and it is determined to be advantageous in terms of structural safety and ensuring high-temperature strength from the result of the total strain by loading and strain of thermal expansion. In addition, in the case of high-temperature creep, concrete shrinkage is increased by rising loading and temperature regardless of the type of aggregate, and concrete using lightweight aggregate shows bigger shrinkage than concrete with a granite-based aggregate. From this result, it is determined to require additional consideration on a high temperature creep strain in case of maintaining high temperature like as duration of a fire although concrete using light weight aggregate is an advantage in reducing the thermal expansion strain of the fire.

Inconel 718 and UNSM Treated Alloy Study on the Rotary Bending High Temperature Fatigue Characteristics under a Light Concentrating System (인코넬 718강의 UNSM처리재의 고온하의 피로특성에 관한 연구)

  • Suh, Chang Min;Nahm, Seung Hoon;Woo, Young Han;Hor, Kwang Ho;Hong, Sang Hwui;Kim, Jun Hyong;Pyun, Young Sik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.11
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    • pp.935-941
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    • 2016
  • This study investigated the influence of high temperature and UNSM on the fatigue behavior of Inconel 718 alloy at RT, 300, 500, and $600^{\circ}C$. Fatigue properties of Inconel 718 were reduced at high temperatures compared to those at room temperature. However, the endurance limit was similar to that of the room temperature sample at the design stress level. High-temperature fatigue characteristics of the UNSM-treated specimen were significantly improved at the design stress level as compared to the untreated specimens. Specifically, the influence of temperature on the S-N curves at the design stress level of the UNSM-treated specimen showed the tendency of longer fatigue lives than those of untreated ones. Researchers can obtain rotary fatigue test results simply by heating specimens with a halogen lamp to precise temperatures during specific operations.