• Title/Summary/Keyword: 고온/고압

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Leak Detection and Evaluation for Power Plant Boiler Tubes Using Acoustic Emission (음향방출을 이용한 보일러튜브 누설평가)

  • Lee, Sang-Guk
    • Journal of the Korean Society for Nondestructive Testing
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    • v.24 no.1
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    • pp.45-51
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    • 2004
  • Boiler tubes in power plants are often leaked due to various material degradations including creep and thermal fatigue damage under severe operating conditions such as high temperature and high pressure over an extended period of time. To monitor and diagnose the tubes on site and in real time, the acoustic emission (AE) technology was applied. We developed an AE leak detection system, and used it to study the variation of AE signal from the on-site tubes in response to the changes in the boiler operation condition and to detect the locations of leakage based on it. Detection of leak was performed by acquiring and evaluating the signals in separate regimes of high and low frequency signal. As a result of these studies, we found that on-line monitoring and detection of leak location for boiler tubes is possible using the developed system. Thus, the system is expected to contribute to the safe operation of power plants, and prevent economic losses due to potential leak.

Early Shell Crack Detection Technique Using Acoustic Emission Energy Parameter Blast Furnaces (음향방출 에너지 파라미터를 이용한 고로 철피균열의 조기 결함탐지 기술)

  • Kim, Dong-Hyun;Lee, Sang-Bum;Bae, Dong-Myung;Yang, Bo-Suk
    • Journal of the Korean Society for Nondestructive Testing
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    • v.36 no.1
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    • pp.45-52
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    • 2016
  • Blast furnaces are crucial equipment for steel production. A typical furnace risks unexpected accidents caused by contraction and expansion of the walls under an environment of high temperature and pressure. In this study, an acoustic emission (AE) monitoring system was tested for evaluating the large-scale structural health of a blast furnace. Based on the growth of shell cracks with the emission of high energy levels, severe damage can be detected by monitoring increases in the AE energy parameter. Using this monitoring system, steel mill operators can establish a maintenance period, in which actual shell cracks can be verified by cross-checking the UT. From this study, we expect that AE systems permit early fault detection for structural health monitoring by establishing evaluation criteria based on the severity of shell cracking.

In-Situ Application Study on the Power Plant Valve Leak Diagnosis Using Acoustic Emission Technology (음향방출을 이용한 발전용 밸브 누설 진단 현장 적용 연구)

  • Lee, Sang-Guk
    • Journal of the Korean Society for Nondestructive Testing
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    • v.28 no.4
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    • pp.315-322
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    • 2008
  • Valves in power plants are leaking internally by various damages including insertion of foreign objects on seat, seat crack, defects and fatigue crack of stem packing or welds etc. due to severe operating conditions such as high temperature and high pressure for extended period time. Acoustic emission(AE) technology should be applied in order to diagnose precisely and evaluate these valve internal leak. In this paper, results of studies which have accomplished in actual power plant are presented. We have analyzed background noise, AE signal level and frequency spectrum through laboratory tests on the basis of various actual conditions in power plant, and also have considered evaluation methods on the background noise, AE properties and the detectable minimum leak rate according to valve leak conditions through comparing with results of field tests in power plant. As a result of these studies, we conformed that evaluation of internal leak conditions including discrimination of leak or not, and the detectable minimum leak rate is possible, and also it is expected to contribute to safe operation and prevention of energy loss in power plants.

Synthesis of Methoxy Polyoxyethlene Dodecanoates (Methoxy Polyoxyethylene Dodecanoate의 합성)

  • Kang, Yun-Seog;Noh, Sueng-Ho;Choi, Seung-Ok;Nam, Ki-Dae
    • Applied Chemistry for Engineering
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    • v.9 no.5
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    • pp.749-753
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    • 1998
  • Methoxy polyoxyethylene dodecanoates, kinds of nonionic surfactants, could be obtained from addition of ethylene oxide (5, 7, 9, and 12mol) with fatty acid methyl ester utilizing solid catalyst, metal oxide. Because ethylene oxide (EO) couldn't react directly in acid or alkali catalyst with dodecanoic acid methyl ester (DME) that had no active hydrogen, the reaction to add EO was carried out using active solid catalyst. By using IR, HPLC and $^1H$ NMR analysis, structural confirmation of methyl polyoxy ethylene dodecanate showed high yield ranging from 93 to 97%. EO unit mol number of reacted products was 5.2, 7.1, 9.2 and 12.1 mol respectively. Also, EO adduct distrobution of ethoxylated methyl laurate (MPD) had normal distribution curve like polyoxyethylene alkyl ether (AE).

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Effect of FeOX Inorganic Additive in SAGD Process for Oil Sand Recovery (고온 고압 스팀을 주입하는 SAGD 공정에서 FeOX 무기첨가제가 오일샌드 회수율에 미치는 영향)

  • Song, Byung Jin;You, Nansuk;Kim, Ji Man;Lee, Chul Wee
    • Applied Chemistry for Engineering
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    • v.25 no.1
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    • pp.113-115
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    • 2014
  • Lab scale simulated steam assisted gravity drainage (SAGD) process devices were used to investigate the effect of inorganic additives for the bitumen recovery from oil sand. An extra heavy oil similar with bitumen and 1.5 mm diameter of the glass bead instead of clay was mixed to simulate the oil sand. In addition, $FeO_X$ synthesized from the inorganic process was introduced as an inorganic additive for improving the recovery. Finally, the steam heat transfer rate of approximately 40% following the introduction of inorganic additives which also increased the recovery rate by about 30%.

Parametric Sensitivity Analysis and Damage Estimation for BLEVE and Fireball (BLEVE와 Fireball의 매개변수 민감도분석 및 피해 산정)

  • Kim Hyung Seok;Kim In Tae;Song Kwang Ho;Ko Jae Wook;Kim In Won
    • Journal of the Korean Institute of Gas
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    • v.2 no.3
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    • pp.25-36
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    • 1998
  • Explosion and fires can occur in all segments of chemical and petroleum industries because of complexity of process, usage and storage of flammable and reactive chemicals, and operating conditions of high pressure and temperatures. Especially chemical plants have high possibility of the occurrence of BLEVE(Boiling Liquid Expanding Vapor Explosion)and Fireball. In this study, a computer program was developed for the effect assessment of BLEVE and Fireball. BLEVE was analysed by three explosion models of physical explosion model, isothermal expansion model and adiabatic expansion model and Fireball using solid model. The parametric sensitivity analysis has been done for the models of BLEVE and Fireball. The damage by BLEVE and Fireball of Benzene and Toluene and m-Xylene were estimated.

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A Study of the Effect of Operating Time of a Rocket Motor on the Convective Heat Transfer Coefficient of Nozzle (로켓 모터의 작동시간이 노즐 열전달 계수에 미치는 영향에 관한 연구)

  • Kim, Jinsoo;Kim, Kyungsik;Cho, Seunghwan;Kwon, Youngdoo;Kwon, Soonbum
    • Journal of the Korean Society of Propulsion Engineers
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    • v.17 no.2
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    • pp.24-30
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    • 2013
  • To guarantee the exact control of missile warhead, it is inevitable to ensure the stabilities in the view points of structural and fluid/thermo dynamics of the rocket motor. Specially, despite of shortness in operating time of the rocket motor which is initial turning type of missile, it occurs frequently some problems of ablation at the neighborhood of the nozzle throat, with the result that the system itself gets to failure. In these connections, in the present study, the effect of the operating time of a rocket motor on the coefficient of convective heat transfer at the nozzle wall is investigated by numerical analysis. As a result, it is turned out that the heat transfer coefficient is largest at the just ahead of nozzle throat and decreases with the increase of operating time of the rocket motor. Furthermore, we found that the radius of curvature of throat becomes smaller, the maximum coefficient of convective heat transfer becomes larger.

An Evaluation on Thermal-structural Behavior of Nozzle Assembly during Burning Time (연소시간 중 노즐조립체의 열-구조적 거동분석에 관한 연구)

  • Ro, Younghee;Seo, Sangkyu;Jeong, Seongmin
    • Journal of the Korean Society of Propulsion Engineers
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    • v.22 no.4
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    • pp.36-43
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    • 2018
  • A great deal of difficulty is encountered in the thermo-mechanical analyses of nozzle assemblies for solid propellant rocket motors. The main issue in this paper is the modeling of the boundary conditions and the connections between the various components-gaps, relative movements of the components, contacts, friction, etc. This paper evaluates the complex phenomena of nozzle assemblies during burning time with co-simulations that include fluid, thermal surface reaction/ablation, and structural analysis. The validity of this approach is verified via comparison of analysis results with measured strains.

Heat Transfer Characteristics of Thruster Controller According to Thickness of Thermal Barrier Coating (열차폐 코팅의 두께에 따른 추력 조절기의 열전달 특성 연구)

  • Jang, Han Na;Lee, Ji Hoon;Kwak, Jae Su;Cho, Jin Yeon;Kim, Jae Hoon;Ko, Jun Bok;Heo, Jun Young
    • Journal of Aerospace System Engineering
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    • v.11 no.4
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    • pp.15-21
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    • 2017
  • In this study, the surface heat transfer coefficient of the 3D model of a thruster regulator in the high temperature and high pressure environment was estimated using the commercial CFD code. The thermal barrier coating (TBC) on the surface of the thruster regulator was modeled and the effect of the thickness of the TBC on the temperature of the thruster regulator was investigated. The thickness of the TBC was varied from $100{\mu}m$ to $500{\mu}m$. Results showed that the temperature of the surface and the inside the thruster regulator was lower for the thicker TBC case.

Effects of Perilla frutescens L. on anti-oxidant and anti-inflammation activity (자소엽 및 자소자의 염증조절 활성 비교)

  • Son, Hyeong-U;Heo, Jin-Chul;Seo, Myung-Sun;Lee, Sang-Han
    • Food Science and Preservation
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    • v.17 no.5
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    • pp.757-761
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    • 2010
  • It is recognized that Perilla frutescens L. (PfL) are useful for various diseases, including allergic disorders. To evaluate whether the PfL extract have potential in alleviating oxidant and inflammatory process, some in vitro antioxidant assays and in vivo DNFB-induced atopic assay were investigated. Extracts of PfL have potent anti-oxidant activity by DPPH or FRAP assay. By treatment of high temperature / high pressure extraction process of PfL seed, the activity was increased. Using a mouse animal model, we found that PfL extract reduces ear thickness and epithelial thickening and infiltration of immune cells inhibition. Collectively, the present results suggest that PfL can be used as an antioxidant and/or anti-inflammatory biomaterial, that should be proved to evaluate on mechanistic study and development of functional food.