• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2003.11a
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• pp.127-131
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• 2003

Foil gas bearing is a noncontact bearing operated by coupled interaction between hydrodynamic pressure of viscous fluid and elastic deformation of foil structure. It has valuable advantages, such as low power loss, long life, oilless environment and low vibration, over conventional bearings for the high speed applications. A high speed BLDC motor adopting the foil bearing has been developed. It is designed to have 38㎾ power at 100,000 RPM for a cryogenic cooler whose operating fluid is neon. In this paper, structural development details especially for the foil gas bearing and rotordynamics are presented.

• Transactions of the Korean Society of Automotive Engineers
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• v.6 no.4
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• pp.39-46
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• 1998

For permanent magnet brushless DC motors used for high speed fuel pumps, torque ripple is an important origin of vibration, acoustic noise and speed fluctuation. In this paper, the output torque profile of a PM motor with one phase energized is decomposed into the commutation torque, the reluctance torque and the armature reaction torque according to their source origins. It verifies that the output torque profile is qualitatively equivalent to the BEMF profile for low reluctance motors. This paper discusses the effect of magnet pole shaping and magnet arc length on the output torque and torque ripple. A magnet edge shaping is proposed to design a trapezoidal BEMF motor without torque ripple, with minimal sacrifice of the maximum output torque.

• Proceedings of the KIPE Conference
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• 2017.07a
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• pp.395-396
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• 2017

차세대 고속 이동수단에 필요한 고전력 전동기에 대한 관심이 꾸준히 증가하는 추세이다. 본 논문에서는 고전력 동기전동기(PMSM) 구동에 필요한 전력 인버터의 제어 및 센서리스 제어기법을 적용한 자속 기준 제어(Field-oriented control)를 시뮬레이션을 통해 입증하였다. 고전력에서 인버터 스위치의 전력부담을 줄이기 위해 3-레벨 인버터를 설계하고, 벡터 제어 SVPWM 방식을 적용하였으며 고전력 및 고속 PMSM의 파라미터에 맞추어 센서리스(sensorless) 제어기를 설계하였다. 센서리스 제어에는 모델 기준 적응 시스템(MRAS)을 통해 속도 및 위치를 예측하여 모터를 제어하는 방식을 적용하였다. 가속시 5초간 가가속도 값을 적용하여 필요 토크 및 속도제어를 Matlab/Simulink에서 설계 및 구현하고, 예측속도와 실제 모터속도는 최대 0.01 rad의 오차를 나타났고, 67초 동안 목표 속도 500 rad/s까지 가속함을 확인하였다.

• Journal of the Korean Society for Precision Engineering
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• v.14 no.2
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• pp.33-40
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• 1997

Recently, there are an increasing needs for high speed rotating spindle which is an important mechanical ele- ment for a high efficiency machine tool in order to shorten machining time and cut production costs. The heat gen- eration is the most important problem in the motor integrated spindle. In this study, the effects of temperature distribution and thermal behavior according to the oil-air lubrication and cooling conditions are investigate theo- retically and experimentally on the motor-integrated spindle under unloading condition. The experimental spin- dle system is composed with the angular contact steel ball bearings, oil-air lubrication, air or oil jacket cooling system. To analyze the thermal behavior and cooling characteristics for the motor integrated spindle, the analysis using the finite element method is carried out. The analytical results are compared with the experimental results.

• NEWSLETTER 전기공업
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• no.99-24 s.241
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• pp.4-9
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• 1999

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2001.04a
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• pp.450-453
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• 2001

Linear motor is characterized by its high velocity, high acceleration and good positioning accuracy. In recent years, linear motor is often used as a fast feed mechanism for high-speed machine tools. For the effective application of linear motors to machine tools, many demands on machine conceptions must be fulfilled. In this paper, some important construction concepts such as bending deformation of machine table, frictional force on the linear guidance and thermal behavior of linear motors are presented.

• Proceedings of the Korean Vacuum Society Conference
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• 2011.08a
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• pp.91-91
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• 2011

본 개발에서는 초고속 복합 분자펌프 구동을 위한 디지털 구동장치를 설계 하였다. 초고속 모터구동을 위한 핵심제어 보드 설계 및 모듈을 설계하여 기본성능을 평가하였다. 또한 초고속 전동기 운전시 급가속 성능을 향상 하기 위해 홀센서에 의한 위치측정 오차를 최소화하는 관측기를 설계하여 모터제어기를 설계하여 고속회전 시험을 하였다. AMB 구동을 위한 전류제어기를 제작하여 성능시험을 하였다. AMB 구동을 위한 와전류식 변위센서 구동부를 설계 제작하였다.

• Journal of the Korean Society for Precision Engineering
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• v.25 no.5
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• pp.15-21
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• 2008

• Transactions of the Korean Society of Mechanical Engineers A
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• v.37 no.1
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• pp.105-111
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• 2013

The spindle is the main component in machine tools. The static and dynamic characteristics of the spindle directly affect the machining accuracy of workpieces. The characteristics of the spindle depend on the shaft size, bearing span, built-in motor location, and so on. Therefore, the appropriate selection of these parameters is important to improve the spindle characteristics. This paper presents the analysis of the static and dynamic characteristics and optimization design of a 40,000-rpm high-speed spindle. Statistical analysis for optimization and finite element analysis were performed. This study uses the response surface method to optimize the objective function and design factors. The targets are the natural frequency and displacement. The design factors are the shaft length, shaft diameter, bearing span, and motor location. The optimized design provides better results than the initial model, and these results are expected to improve the static and dynamic characteristics of the spindle.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.18 no.1
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• pp.238-244
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• 2017

A spindle with a built-in motor can be used to simplify the structure of a machine tool system, but the rotor inevitably has unbalanced mass. This paper presents an analysis of the dynamic behavior. The spindle was used in a CNC lathe and investigated using the finite element method and transfer matrices. The high-speed spindle can be very sensitive to the rotation of an unbalanced mass, which has a harmful effect on many machine tools. Thus, a balancing procedure was performed with a spindle-bearing system for the CNC lathe by numerical analysis. The balancing was performed through the influence coefficient method, and the whirl orbit radii before and after balancing were compared to evaluate the effects. The results show that the rotational speed of the spindle seriously affects the whirl responses of the spindle. The whirl responses were also affected by other factors, such as the unbalanced mass and bearing stiffness. The balancing of the assembled spindle model significantly reduced the whirl orbit magnitude.