• Title/Summary/Keyword: 고분자 수지 복합재료

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Press Molding Conditions for the Preparation of Bipolar Plate in Epoxy/Carbon System (에폭시/탄소계 Bipolar Plate 제조를 위한 Press Molding 조건 연구)

  • Choi, Bumchoul;Lee, Jaeyoung;Lee, Jijung;Lee, Hongki
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.06a
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    • pp.144.2-144.2
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    • 2010
  • Bipolar plate는 고분자 전해질 연료전지(PEMFC)에서 핵심 부품 중의 하나이고, 전해질 막이나 촉매 등에 비해서는 상대적으로 쉽게 접근할 수 있기 때문에 많은 연구가 수행되고 있다. Bipolar plate를 제조하는 기술은 크게 금속을 프레스 가공하는 방법, graphite 판을 직접 밀링하는 방법 및 고분자/카본계의 press molding 법 등 3가지로 분류되며, 본 연구에서는 3번째 방법에 의해서 bipolar plate를 대량 생산하는 방법에 대해 연구하였다. 고분자 매트릭스는 에폭시계 수지를 사용하였고, 카본계 재료는 graphite 분말과 carbon nanotube를 사용하였다. 이들 재료들을 일정한 비율로 혼합한 후 differential scanning calorimetry(DSC)를 사용하여 열분석 하였고, 그 결과를 Kissinger equation에 대입하여 경화반응 속도론을 연구하였다. 또한, 경화된 에폭시/탄소 복합재료의 전기전도도, 유리전이온도, 표면에너지 특성 등을 분석하였다.

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Impact Properties of Organic Fiber Reinforced Thermoplastic Composites (유기섬유강화 열가소성고분자 복합재료의 충격특성)

  • Im, Seung-Soon;Lee, Seung-Bae;Lee, Yong-Moo;Choi, Hyeong-Ki
    • Applied Chemistry for Engineering
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    • v.7 no.3
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    • pp.424-432
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    • 1996
  • The fiber reinforced thermoplastic composites(FRTP) were prepared with polypropylene fiber(PPF) as matrix and vinylon(VF), Aramid(KF) or nylon fiber(PAF) as reinforcing materials using the integrated fiber mixing apparatus. The composite sheets were prepared by compression molding and their impact and morphological properties were characterized. VF/PP system showed the maximum value in Izod impact strength, while KF/PP system showed the maximum value in high rate impact properties. Ductility Index(DI) order was VF/PP>KF/PP>PAF/PP. A maximum DI for VF/PP, 2.43, was obtained when the weight fraction of VF was 20%. The optimum amount of the reinforcing organic fiber was found to be 20~30%. As a result, it is concluded that VF/PP system has better interfacial adhesion properties than either KF/PP or PAF/PP.

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Matrix Resin Systems with Different Molar Ratios to Improve the Properties of Fiber-reinforced Composites (섬유강화 복합재료의 물성향상을 위한 몰비가 다른 매트릭스 수지에 관한 연구)

  • 이상효;이장우
    • Polymer(Korea)
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    • v.24 no.4
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    • pp.459-468
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    • 2000
  • To improve the mechanical properties of fiber-reinforced polymer matrix composites, laminated composites plates were fabricated using different matrix resins and glass or aramid fibers. The effect of matrix resin system were evaluated by tensile, flexural strength measurements. In the case of surface treated aramid fiber and unsaturated polyester resin composite, maximum flexural properties were observed in the composite prepared from the glass fiber treated with 0.5 wt% silane coupling agents. Vinylester resin composites show the highest tensile properties and isophthalic polyester composites have the highest flexural properties among the unsaturated polyester resin composites studied. The relationship between overlap laminated composites plates and mechanical properties of polymer composites is also investigated in order to improve mechanical properties of glass fiber and unsaturated polyester resin composites.

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Interfacial Characterization of Mineralized Carbon Nanotubes (광물화된 탄소나노튜브 첨가재의 계면 특성화)

  • Park, Chanwook;Jung, Jiwon;Yun, Gunjin
    • Composites Research
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    • v.31 no.5
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    • pp.282-287
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    • 2018
  • In this paper, we explore interfacial properties of the mineralized CNTs when they are employed as reinforcing fillers in a polymer nanocomposite using molecular dynamics (MD) simulations. Recently, several studies on mineralizing carbon nanotubes (CNTs) with an aid of nitrogen doping to CNTs have been reported. However, there is a lack of studies on the reinforcing effects of the mineralized CNTs when it is employed as a filler of nanocomposites. Silica ($SiO_2$) is used as a mineral material and poly (methyl metacrylate) (PMMA) is used as a polymer matrix. Pull-out simulations are conducted to obtain the interfacial energy and the interfacial shear stress. It was found that the silica mineralized CNTs have higher interfacial interaction with the polymer matrix. In the future, by examining various thermomechanical properties of the mineralized-CNT-filler/polymer nanocomposites, we will search for potential applications of the novel reinforcing filler.

Next Generation Lightweight Structural Composite Materials for Future Mobility Review: Applicability of Self-Reinforced Composites (미래모빌리티를 위한 차세대 경량구조복합재료 검토: 자기강화복합재료의 적용 가능성)

  • Mi Na Kim;Ji-un Jang;Hyeseong Lee;Myung Jun Oh;Seong Yun Kim
    • Composites Research
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    • v.36 no.1
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    • pp.1-15
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    • 2023
  • Demand for energy consumption reduction is increasing according to the development expectations of future mobility. Lightweight structural materials are known as a method to reduce greenhouse gas emissions and improve energy efficiency. In particular, fiber reinforced polymer composite (FRP) is attracting attention as a material that can replace existing metal alloys due to its excellent mechanical properties and light weight. In this paper, industrial applications and research trends of carbon fiber reinforced composites (CFRP, carbon FRP) and self-reinforced composites (SRC) were reviewed based on the reinforcement, polymer matrix, and manufacturing process. In order to overcome the expensive process cost and long manufacturing time of the epoxy resin-based autoclave method, which is mainly used in the aircraft field, mass production of CFRP-applied electric vehicles has been reported using a high-pressure resin transfer molding process including fast-curing epoxy. In addition, thermoplastic resin-based CFRP and interface enhancement methods to solve the recycling issue of carbon fiber composites were reviewed in terms of materials and processes. To form a perfect matrix-reinforcement interface, which is known as the major factor inducing the excellent mechanical properties of FRP, studies on SRC impregnated with the same matrix in polymer fibers have been reported. The physical and mechanical properties of SRC based on various thermoplastic polymers were reviewed in terms of polymer orientation and composite structure. In addition, a copolymer matrix strategy for extending the processing window of highly drawn polypropylene fiber-based SRC was discussed. The application of CFRP and SRC as lightweight structural materials can provide potential options for improving the energy efficiency of future mobility.

Prediction of Mechanical Properties and Behavior of Polymer Matrix Composites Based on Machine Learning (기계학습에 기반한 고분자 복합수지의 기계적 물성 거동 예측)

  • Lee, Nagyeong;Shin, Yongbeom;Shin, Dongil
    • Journal of the Korean Institute of Gas
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    • v.25 no.2
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    • pp.64-71
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    • 2021
  • Research on polymer matrix composites with excellent molding processability and mechanical properties in the automotive field including hydrogen fuel cell electric vehicles is expanding to Computer-Aided Engineering (CAE) to support the design of materials with specific mechanical properties. CAE automation requires the prediction of the mechanical properties and behavior of materials. Unlike single materials, the mechanical properties prediction of polymer matrix composites is difficult to explain with formulas because the mechanical behavior is complicated to be explained only by the relationship between the matrix and the filler. In this study, the stress-strain curve according to the composition of polymer matrix composites, which was difficult to predict due to its sensitivity to large plastic deformation and composition, was predicted based on machine learning of the test data. The developed model finds a complex correlation between matrix and filler types and compositions, and predicts the total stress-strain curve meaningfully even in the absence of learned test data. It is expected that the material design AI system can be completed in the future based on the developed model that predicts the mechanical properties of polymer matrix composites even for the combination and composition that have not been learned.

Influence of Sizing Agent on Interfacial Adhesion and Mechanical Properties of Glass Fiber-reinforced Plastics

  • 김택진;박수진;이재락;김영근
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 1999.11a
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    • pp.44-48
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    • 1999
  • 섬유 강화 고분자 복합재료에서 강화재인 섬유와 매트릭스의 계면은 복합재료의 물성에 지대한 영향을 미친다. 섬유와 매트릭스의 물성 차이 즉, 탄성율, 열팽창 계수, 경화시의 수축, 결정화도 등의 차이뿐만 아니라 하중이 가해질 때 응력 집중 (stress concentration) 현상이 계면에서 일어난다[1]. 유리섬유를 강화재로 사용한 복합재료에서 유리섬유는 표면이 hydroxyl기로 덮여 있기 때문에 친수성이 매우 크고 또한 마찰이나 정전기에 의해 손상을 받기 쉬운 단점이 있다. 따라서 매트릭스 수지와의 계면 접착력을 향상시키고 제조 공정 중에 섬유를 마찰이나 정전기로부터 보호하기 위한 처리가 필요하며 이들 "sizing" 이라고 한다[2,3].고 한다[2,3].

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Cure Shrinkage Behavior of Polymer Matrix Composite according to Degree of Cure (경화도에 따른 고분자 기지 복합재의 경화 수축률 거동)

  • Kwon, Hyuk;Hwang, Seong-Soon;Choi, Won-Jong;Lee, Jae-Hwan;Kim, Jae-Hak
    • Composites Research
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    • v.27 no.3
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    • pp.90-95
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    • 2014
  • Cure shrinkage during cure process of polymer matrix composites develope residual stress that cause some structural deformation, such as spring-in, spring-out and warpage. The carbon/epoxy prepreg used in this study is Hexply M21EV/34%/UD268NFS/IMA-12K supplied by Hexcel corp. Cure shrinkage and degree of cure measured by TMA(thermomechanical analyzer) and DSC(differential scanning calorimetry). Cure shrinkages are measured by TMA within a temperature range of $140{\sim}240^{\circ}C$ in a nitrogen atmosphere, and degree of cure determined by the heat of reaction using dynamic and isothermal DSC runs in argon atmosphere. As a result, the cure shrinkage is increased dramatically in a degree of cure range between 27~80%. the higher the cure temperature, the lower the degree of cure occurring to begin cure shrinkage.

Effect of Diffusion on the Interfacial Adhesion of Poly(hydroxy ether) Coated Caron Fibers (계면확산에 의한 Poly(hydroxy ether) 코팅된 탄소섬유의 계면접착력 변화 연구)

  • 강현민;윤태호
    • Composites Research
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    • v.12 no.6
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    • pp.15-21
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    • 1999
  • Carbon fibers were coated with carboxy modified poly(hydroxy ether)(C-PHE, water dispersed), water soluble polymers poly(hydroxy ether ethanol amine)(PHEA) or water insoluble poly(hydroxy ether)(PHE). Interfacial shear strength of polymer coated carbon fibers was measured by micro-droplet tests with vinyl ester resin, and approximately 30 samples were tested. The interfacial adhesion of poly-mers to carbon fibers was also evaluated, and diffusion behavior of polymer films in vinyl ester resin was investigated. The carbon fibers after testing and diffusion samples were analysed by SEM in order to understand adhesion mechanism. Interfacial shear strength of carbon fibers was enhanced by the coating of PHE and C-PHE which have good or marginal solubility in vinyl ester resin, respectively, but not by the coating of PHEA possibly due to the poor solubility in vinyl ester resin.

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Nanocomposites from Epoxy Resin and Layered Minerals (에폭시 수지와 층상광물로부터 나노복합재료의 합성)

  • 강재현;유성구;서길수
    • Polymer(Korea)
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    • v.24 no.4
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    • pp.571-577
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    • 2000
  • A new type of filler for epoxy-clay nanocomposites has been prepared by the reaction of octadecyltrimethylammonium bromide and layered sodium montmorillonite (MMT) via an ion-exchange reaction. The gallery space was further modified by grafting the aminopropyl groups via a reaction between a octadecyltrimethylammonium-MMT and 3-aminopropyltriethoxysilane (APS). The interlayer modification of MMT was confirmed by XRD, IR, and solid-state $^{29}$ Si CP/MAS NMR. Furthermore, clay-polymer nanocomposites have been synthesized by the polymerization of diglycidyl ether of bisphenol A(DGEBA) and $C_{18}$ H$_{37}$ N($CH_3$)$_3$-APS-MMT. The resulting hybrid nanocomposites were characterized by XRD, transmission electron microscopy (TEM) and scanning electron microscopy (SEM). The results proved that the organomontmorillonite could be exfoliated and uniformly dispersed in the epoxy matrix.

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