• Elastomers and Composites
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• v.21 no.1
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• pp.20-40
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• 1986

• Elastomers and Composites
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• v.9 no.2
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• pp.105-120
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• 1974

• Rubber Technology
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• v.1 no.2
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• pp.163-167
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• 2000

• Korean Chemical Engineering Research
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• v.48 no.4
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• pp.490-498
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• 2010

The optimum mold design and the optimum process condition were constructed upon executing process simulation of rubber injection molding with the commercial CAE program of MOLDFLOW(Ver. 5.2) in order to solve the process-problems of K company relating to air-traps and short-shots. The former occurs at the cavity edge of torque-rod-bush and the latter takes place for the injection molding of dynamic dampers. As a result the process problem relating to air traps was solved by optimizing edge-angle and the number of gates to prevent the flow congestion of flow-front and to make the flow-front movement unaffected by congestion. For dynamic dampers of K company the unmolded flaw caused by their unfilled cavity was corrected by installing the air-vent at the confronting locations of both upstream and downstream of flow-front where air traps frequently occur. Besides the unmolded flaws were rectified by altering the position of gate from the upper to the middle or by increasing the number of gates. Thus the process problems of K company relating to air-traps and short-shots of torque-rod-bush and dynamic dampers, respectively, were solved by proper altering of mold design with process simulation of rubber injection molding.

• Elastomers and Composites
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• v.47 no.4
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• pp.341-346
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• 2012

Injection molding is one of the widely used polymer processing operations. It is being used for not only conventional injection molding but gas injection molding, water injection molding, and injection compression molding. Injection compression molding involves injection and compression operation, and it gives uniform physical property and high dimensional quality of product. In this study, injection compression characteristics for various product shapes have been investigated by computer simulation. Product containing side wall showed not much effective in injection compression molding since wall thickness direction was perpendicular to the compression direction. Uniform and low shrinkage was observed in injection compression molding comparing conventional injection molding. Subsequently injection compression molding can be used for molding precise product. Optimal injection compression molding condition was obtained using design of experiment for plastic lens and the results were compared with conventional injection molding.

• Elastomers and Composites
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• v.39 no.4
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• pp.324-329
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• 2004

The phase morphology, degree of craze and impact property in Polycarbonate (PC)/Acrylonitrile-Butadiene- styrene (ABS) blend containing the phosphate based flame retardant were studied in terms of injection molding temperatures. As the injection molding temperature increases, significant amount of coalescences and crazes were observed and impact strength decreased. It was also observed that the addition of compatibilizer into the blends suppresses the coalescence and craze.

• Elastomers and Composites
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• v.39 no.3
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• pp.193-208
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• 2004

Morphology of injection molded polymer blend was investigated by experimental and theoretical approach. In experiments, the effects of injection speed and injection temperature on the morphology of injection molded MPPO/Nylon 6 blend were investigated. The morphology distribution across the part thickness was clearly observed in injection molded blend. We could observe several distinct regions across the thickness of molded part: skin layer, subskin layer and core region. The skin layer where the dispersed phase is fine and highly deformed to the flow direction is observed to be located near the part surface. The subskin layer located at inner region of the skin layer also observed. In the subskin layer, the dispersed phase is coarser than that of skin layer and deforms to the flow direction. Based on the experimental results, the calculation scheme to predict the morphology of injection molded polymer blend was suggested. The morphology of injection molded polymer blend could be predicted in corporation with the result of flow analysis obtained from commercial software for injection molding process and the theory of drop behavior under the flow. The suggested calculation scheme could predict the effect of injection conditions on the morphology of injection molded parts.

• Elastomers and Composites
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• v.39 no.4
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• pp.286-293
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• 2004

Ester- and ether-based thermoplastic polyurethanes of different hardness were injection molded at different mold temperatures and effects of mold temperature on the physical properties of TPUs were investigated. Glass transition temperatures of soft segments of TPUs were hardly changed by mold temperatures. The phase separation of soft and hard segments of injection molded TPUs were affected little by mold temperatures. However, crystallinity of hard segments, temperature range of rubbery plateau, and tensile strength of injection molded TPUs decreased with increasing mold temperatures for TPUs of high hardness. However, injection molded TPUs of low hardness showed increases of crystallinity of hard segments, temperature range of rubbery plateau, and tensile strength with increasing mold temperatures. Different physical properties of injection molded TPUs depending on mold temperatures were attributed to different crystallization and physical crosslinking effects of hard segments.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.14 no.11
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• pp.5352-5356
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• 2013

Plastic product manufacturing industry has usually focused on a mechanical and physical characteristics of molding. Recently, not only these characteristics but also the aesthetic value is significantly considering. Especially, the molding's gloss, which we can easily distinguish, is an important aesthetic point. In this study, it were investigated that the gloss variation of ABS moldings by changing injection conditions such as injection pressures, injection speed, holding pressures melt and mold temperatures by injection molding experiment. The experimental results revealed that the holding pressure was the most active condition on gloss of ABS molding.

• Elastomers and Composites
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• v.38 no.4
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• pp.295-302
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• 2003

The amount of shrinkage of injection molded parts is different from operational conditions of injection molding such as injection temperature, injection pressure and mold temperature, and mold design such as gate size. It also varies depending on the presence of crystalline structure in resins. In this study, part shrinkage was investigated for various operational conditions and resins. Poly(butylene terephthalate) (PBT) for crystalline polymer, and polycarbonate (PC) and poly(methyl methacrylate) (PMMA) for amorphous polymers were used. Crystall me polymer showed higher part shrinkage by about three times than that of amorphous polymers. Part shrinkage increased as melt and molt temperatures increased, and injection pressure decreased. Part shrinkage decreased as gate size increased since the pressure delivery is mush easier for larger gate sizes. Part shrinkage at the position close to the gate was larger than that or the position far from gate. This phenomenon might be occur by difference of residual stress.