• Title/Summary/Keyword: 고무부품

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Mechanical Testing and Nonlinear Material Properties for Finite Element Analysis of Rubber Components (고무부품의 유한요소해석을 위한 재료시험 및 비선형 재료물성에 관한 연구)

  • Kim, Wan-Doo;Kim, Wan-Soo;Kim, Dong-Jin;Woo, Chang-Soo;Lee, Hak-Joo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.6
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    • pp.848-859
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    • 2004
  • Mechanical testing methods to determine the material constants for large deformation nonlinear finite element analysis were demonstrated for natural rubber. Uniaxial tension, uniaxial compression, equi-biaxial tension and pure shear tests of rubber specimens are performed to achieve the stress-strain curves. The stress-strain curves are obtained after between 5 and 10 cycles to consider the Mullins effect. Mooney and Ogden strain-energy density functions, which are typical form of the hyperelastic material, are determined and compared with each other. The material constants using only uniaxial tension data are about 20% higher than those obtained by any other test data set. The experimental equations of shear elastic modulus on the hardness and maximum strain are presented using multiple regression method. Large deformation finite element analysis of automotive transmission mount using different material constants is performed and the load-displacement curves are compared with experiments. The selection of material constant in large deformation finite element analysis depend on the strain level of component in service.

Design Optimization of Cleaning Blade for Minimizing Stress (응력 최소화를 위한 클리닝 블레이드 최적설계)

  • Park, Chang-Hyun;Lee, Jun-Hee;Choi, Dong-Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.5
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    • pp.575-582
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    • 2011
  • A cleaning blade is an attachment installed in the toner cartridge of a laser printer for removing the residual toner from an organic photo-conductive drum. There have been many studies on the performance and life of the rubber blade. We focus on optimally designing the blade shape parameters to minimize the maximum stress of the blade while satisfying design constraints on the cleaning performance and part interference. The blade is optimally designed using a design of experiments, meta-models and an optimization algorithm implemented in PIAnO (process integration, automation, and optimization), a commercial PIDO (process integration and design optimization) tool. We integrate the CAE tools necessary for the structural analysis of the cleaning blade, automate the analysis procedure, and optimize the solution using PIAnO. We decreased the maximum stress by 32.6% in comparison with that of the initial design.

Study on Rubber Damping Characteristics of Vibration Reduction Mounts for UAVs (무인기용 진동 저감 마운트의 고무 감쇠 특성에 대한 연구)

  • Chan-Whi Kang;Hun-Suh Park;Dong-Gi Kwag
    • The Journal of the Convergence on Culture Technology
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    • v.9 no.6
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    • pp.927-933
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    • 2023
  • In modern times, with advances in semiconductor technology such as electronic devices, the need to improve the quality of onboard equipment with advanced electronic parts in automobiles, drones, airplanes, projectiles, and various fields, and reduce the impact of various disturbances on onboard equipment is becoming more important. Vibration control through hardware must be determined to prevent damage and improve quality to equipment operating in various environments such as automobiles, drones, airplanes, and projectiles. This study focuses on the study of vibration damping systems to protect mounted equipment from various disturbances and improve stability. Dynamic characteristics analysis, including compressive stiffness, damping rate, and frequency response, and vibration characteristics in the frequency domain of rubber dampers were identified through FEM analysis to identify the characteristics of rubber dampers. Through these findings, we would like to present the criteria for selecting a suitable rubber damper under various disturbance conditions.

The Influence of Interphase Condition and Fiber Content on the Dynamic Properties of Short-fiber Reinforced Rubber (계면상 조건과 단섬유 함유량이 강화고무의 동적 특성에 미치는 영향)

  • 류상렬;이동주
    • Composites Research
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    • v.13 no.3
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    • pp.30-37
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    • 2000
  • The dynamic properties of short-fiber reinforced Chloroprene rubber have been studied as functions of interphase conditions and fiber content. The loss factor generally decreased with fiber content and showed different patterns according to interphase conditions. The better interphase condition showed the lower loss modulus, $E_2$. Also, the dynamic ratio decreased with fiber content and rapidly decreased in the case of double coatings, i.e., model C. Therefore, the short-fiber reinforced rubber could have the better isolation in frequency ratio($\sqrt{2}$ min.) compared to frequency ratio($\sqrt{2}$ max.). And we have investigate the possibility of applying short-fiber reinforced rubber to automotive engine mount.

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Estimation of Dynamic Stiffness of a Rubber Bush (고무부품의 동특성 예측)

  • Goo, Jun-Hwan;Ahn, Tae-Kil;Kim, Joo-Sung;Lee, Yong-Heon;Bae, Dae-Sung;Kim, Kee-Joo;Choi, Byung-Ik;Lee, Hak-Joo;Woo, Chang-Su;Kim, Kyung-Shik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.11
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    • pp.1244-1248
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    • 2009
  • Although rubber components are extensively used in mechanic parts. There are still a lot of difficulties in designing the rubber components applied in complex shapes and preloaded states because of the complicated material properties. One of the most important parameters for more detailed and accurate mechanical analysis during the development stages is the dynamic characteristics of the rubber components. It is well known that the dynamic properties of rubber are dependent on frequency as well as static preload. Consequently, a large number of experiments have to be conducted to identify the dynamic stiffness of a rubber bush considering the various applied conditions. In this paper, an efficient experimental method is suggested, which estimates the dynamic stiffness of a rubber bush using rubber material test and static stiffness of the bush. This method is capable of predicting the dynamic stiffness of a rubber bush under various load conditions from minimized test data.

A Study on the Empirical Modeling of Rubber Bushing for Dynamic Analysis (동역학 해석을 위한 고무부싱의 실험적 모델링에 대한 연구)

  • Sohn, Jeong-Hyun;Baek, Woon-Kyung;Kim, Dong-Jo
    • Elastomers and Composites
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    • v.39 no.2
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    • pp.121-130
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    • 2004
  • A rubber bushing connects the components of the vehicle each other and reduce the vibration transmitted to the chassis frame. A rubber bushing has the nonlinear characteristics for both the amplitude and the frequency and represents the hysteretic responses under the periodic excitation. In this paper, one-axis durability test is performed to describe the mechanical behavior of typical vehicle elastomeric components. The results of the tests are used to develop m empirical bushing model with an artificial neural network. The back propagation algerian is used to obtain the weighting factor of the neural network. A numerical example is carried out to verify the developed bushing model and the vehicle simulation is performed to show the fidelity of proposed model.

Estimation of Dynamic Characteristics of a Rubber Component for Subframe in Automobile Vehicle (승용차 서브프레임용 고무부시의 동강성 예측)

  • Ahn, Tae-Kil;Goo, Jun-Hwan;Kim, Joo-Sung;Lee, Yong-Heon;Kim, Kee-Joo;Choi, Byung-Ik;Lee, Hak-Joo;Woo, Chang-Su;Kim, Kyung-Shik
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.20 no.10
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    • pp.907-914
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    • 2010
  • While rubber components are extensively used in automobile vehicle, there are still a lot of difficulties in designing the rubber components applied in complex shapes and preloaded states because of the complicated material properties. In this paper, an efficient experimental method is suggested, which estimates the dynamic stiffness of a rubber component using rubber material test and static stiffness of the bush. And it is verified by comparing with FEM predictions and experimental results. This method is capable of predicting the dynamic stiffness of a rubber bush under various load conditions from minimized test data. Also it estimates dynamic characteristics of a rubber component using rubber material test and FEM calculation.

The effect of aromatic compounds in fuel on motor vehicle exhaust emission (연료중 방향족함량이 자동차 배출가스에 미치는 영향)

  • 유영숙;엄명도;류정호;이상보;정성용;정충섭
    • Proceedings of the Korea Air Pollution Research Association Conference
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    • 2001.11a
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    • pp.199-200
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    • 2001
  • 최근 연료 가격의 상승으로 자동차용 연료에 벤젠, 톨루엔 등을 혼합한 가짜휘발유가 많이 유통되고 있다. 가짜휘발유는 벤젠, 톨루엔 등의 방향족물질을 혼합하거나 경유, 등유 등을 혼합하여 사용한다. 방향족 화합물이 많이 함유된 휘발유를 장기간 사용할 경우 차량의 고무부품을 팽윤시켜 연료의 누출 등에 따른 화재 발생의 가능성이 높으며, 톨루엔은 열함량이 작기 때문에 연소효율 저하로 연비를 악화시킨다. 또한 자동차 연료의 조성은 배출가스에도 많은 영향을 주는 것으로 알려져 있다. 본 연구에서는 이러한 가짜휘발유 사용에 따른 배출가스 영향을 정확히 파악하기 위해 휘발유 중 방향족 함량이 다른 세종류의 연료를 사용하여 배출가스 및 연비에 대한 영향을 조사하였다. (중략)

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Large deformation finite element analysis for automotive rubber components (자동차용 고무부품에 대한 대변형 유한요소해석)

  • Kim, H. Y.;Choi, C.;Bang, W. J.;Kim, J. S.
    • Journal of the korean Society of Automotive Engineers
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    • v.15 no.1
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    • pp.107-119
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    • 1993
  • The objective of this study is to analyze the static and dynamic characteristics of automotive rubber components by computer simulation. Bush / rectangular type engine mounts and wind shield weather strip are analyzed by using the commercial code ABAQUS and the results are verified by experiments. Large deformation static response is analyzed in order to get the information about the deformation pattern and static stiffness of engine mounts, and about the seperation force of wind shield weather strip from body. The isothermal steady-state dynamic response of components which have been subjected to an initial static pre-load is analyzed for the dynamic stiffness of engine mount rubber components. There are good agreements between simulation and experiments. So it is possible to apply the computer simulation to the design of automotive rubber components.

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Optimum design of injection mold heater for uniform curing of LSR seal for waterproof connector (방수 커넥터용 LSR Seal의 균일 경화를 위한 사출 금형 히터의 최적 설계)

  • Song, Min-Jae;Cha, Baeg-Soon;Hong, Seok-Kwan;Ko, Young-Bae
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.7
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    • pp.310-315
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    • 2017
  • Automotive waterproof connectors are highly functional parts that must be air-tight in a complex environment. In the LSR multi-cavity injection molding process for manufacturing waterproof connectors, it is important to maintain a uniform curing temperature between the cavities in order to obtain a quality product. For this purpose, we designed the capacity of the cartridge heater differently for each position, and then linked the heat transfer analysis and optimization module to obtain the optimal cartridge heater capacity. As a result of the optimization analysis, the temperature deviation between cavities was decreased from $13.1^{\circ}C$ to $8.1^{\circ}C$ compared with the case in which constant heater capacity was applied, so that the design criterion could be satisfied within a temperature deviation of $10^{\circ}C$ for uniform curing. This study suggests that this method can be applied efficiently to the design of a large area multi-cavity LSR mold heater.