• KSCE Journal of Civil and Environmental Engineering Research
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• v.26 no.2C
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• pp.121-131
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• 2006

The strength standard of shotcrete in Korea is relatively lower than that in Europe where high-strength shotcrete has been developed and actively applied to the common practice, so it is hard to test a quality of high-strength shotcrete. In this study, field test was performed to find a solution improving the strength and a long-term durability on domestic shotcrete. In field test, a high-strength shotcrete was produced using high-quality additions and accelerators, and an effect of additions and accelerators was observed. In addition, quality test based on EFNARC was also performed. As a result of field test, a promotion ratio of early strength is 90~97% in case of using alkali-free accelerators, therefore, alkali-free accelerators had an effect on an increase of early strength on shotcrete. A compressive strength of shotcrete using Micro-silica fume was 45.2~55.8MPa and flexible strength was 5.01~6.66MPa, so a promotion ratio of strength was 37~79%, 17~61% respectively. It was showed that increment effect of strength by the silica fume replacement of 7.5~10% for cement mass was remarkable. As a result of test, it was possible to apply high-strength shotcrete to the domestic practice using high-quality additions such as Micro-silica fume and accelerators such as alkali-free.

• Journal of Korean Tunnelling and Underground Space Association
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• v.16 no.5
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• pp.459-470
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• 2014

Now-a-days, the trend in constructing tunnels is to build more deeper, more longer tunnels of greater cross-sections. That's why, the demand of "Early-high-strength shotcrete" is very high because of their advantage of attaining higher strength immediately after excavation, which controls the ground subsidence. So, this study reveals the supporting phenomena of early-high-strength shotcrete, using three-dimensional numerical analysis. The crux of this study can be applied practically in construction sites also. Support Performance of two different qualities of shotcrete was checked out, by keeping the general shotcrete's thickness constant and comparing it with early-high-strength shotcrete's thickness decreasing it gradually in five steps, and analysing/comparing the support performance in all cases. Effect of using early-high-strength shotcrete was analysed to save the cost of steel sets, which are widely used for supporting the ground before the hardening of general shotcrete. The results of numerical analysis on the performance of early-high-strength shotcrete show that, it behaves more effectively under worse ground conditions and it can support the ground more conveniently than steel sets, before the shotcrete is hardened.

• Journal of the Korean GEO-environmental Society
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• v.9 no.5
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• pp.29-36
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• 2008

The shotcrete is a NATM technique as a major tunnel support for ground stability after tunnel excavation. Instead of a general concrete lining method, it is a trend for curtail of construction periods and reduction of construction expenses that required to use of the permanent shotcrete lining. This high-strength shotcrete is required to use as a permanent shotcrete lining. This brought out the solution of environmental pollution and harmfulness to human. Accordingly, in this study specimens for strength measurement were made to develop shotcrete possible to develop materials in early with cement mineral accelerator as NATM method construction. It was compared with existing shotcrete material, unconfined compression test, flexural strength test, antiwashout underwater test were experimented. The fish poison test was experimented to evaluate an influence of environment. As a results of the test, unconfined compressive strength and flexural strength were equivalent with 28-curing day strength of existing material. An antiwashout of research subject material was revealed excellently in antiwashout Underwater test. As a results of the fish poison, an evaluation research subject material was founded more environmentally friendly than existing shotcrete.

• Journal of Korean Tunnelling and Underground Space Association
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• v.4 no.1
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• pp.45-55
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• 2002

From the early 1980's, the New Austrian Tunnelling Method (NATM) has been developed as one of the standard tunnelling methods in Korea. Approximately 10 years ago, wet-mix shotcrete with sodium silicate (waterglass) accelerator was introduced and widely used to tunnel lining and underground support. However, this accelerator had some disadvantages due to the decrease of long-term strength compared to plain concrete (without accelerator) and low quality of the hardened shotcrete. In order to compensate for these disadvantages, recently developed alkali-free accelerator has been successfully demonstrated in numerous projects and applications as a new material to make tunnels more durable and safer. An experimental investigation was carried out in order to verify the strength behavior of wet-mix Steel Fiber Reinforced Shotcrete (SFRS) with alkali-free accelerator. Compressive strength, flexural strength, and flexural toughness were measured by testing specimens extracted from the shotcrete panels. From the results, wet-mix SFRS with alkali-free accelerator exhibited excellent strength improvement compared to the conventional shotcrete accelerator.

• Journal of Korean Tunnelling and Underground Space Association
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• v.8 no.2
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• pp.165-182
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• 2006

In this study, field test was performed to investigate the strength-improvement effect of shotcrete mixed Micro-silica fume and shotcrete quality was estimated by EFNARC standard. Deterioration test combined the Freezing-thawing and Carbonation was also performed in order to investigate a long-term durability of high-strength shotcrete. As a result of test, the compressive strength of shotcrete using Micro-silica fume was 45.2~55.8MPa and flexible strength was 5.01~6.66MPa, so a promotion ratio of strength was 37~79%, 17~61% respectively. And the strength-improvement effect of strength by silica fume addition ratio of 7.5~10% for cement mass was more superior to the others. Due to relative dynamic modulus, mass decrease rate and carbonation progress of shotcrete mixed Micro-silica fume, it was especially realized that Micro-silica fume reduced deterioration caused by steel fiber and improved a long-term durability of shotcrete.

• Journal of the Korean Geotechnical Society
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• v.22 no.10
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• pp.77-91
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• 2006

Domestic practices in shotcrete use have developed in many respects even now, but it still has issues about material, construction, quality standard and so on. In overseas, the construction using high strength shotcrete with $39.2{\sim}58.8 MPa$ of compressive strength is becoming common based on the shotcrete technology of high strength and durability. However, domestic shotcrete design strength is low at around 20.6 MPa of compressive strength and a long term durability is also insufficient. In this paper, field tests using high-quality additives and accelerators were performed to obtain the improvement of shotcrete strength and EFNARC standard was used to evaluate the field test results. In addition, deterioration test combined with the freezing-thawing and carbonation was also performed in order to investigate a long-term durability of high-strength shotcrete. As a result of the field test, the promotion ratio of early strength was $90{\sim}97%$ in case of using alkali-free accelerators. And the compressive strength of the shotcrete using Micro-silica fume was $45.2{\sim}55.8MPa$ and flexible strength was $5.01{\sim}6.66MPa$, so the promotion ratio of strength was $37{\sim}79%$ and $17{\sim}61%$ respectively. The promotion effect of strength by silica fine additives ratio of $7.5{\sim}10%$ for cement mass was much superior to the other cases. It was especially examined that using Micro-silica fume reduced deterioration due to mixed steel fiber and improved a long-term durability of shotcrete.

• Tunnel and Underground Space
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• v.17 no.4
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• pp.266-284
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• 2007

Recently, many efforts have been made to construct the first unlined tunnel, without in-situ concrete lining, in Korea. However, the lack of reliability in the performance of shotcrete as permanent tunnel support prevented from its realization. Shotcrete has been regarded to have significant problems in field application and long term performance because of unsatisfactory strength level and durability compared to those of European countries. In this study, the high strength shotcrete satisfying compressive strength over 40 MPa and flexural strength over 4.5 MPa was developed from optimized mix design. The type of accelerators and the amount of silica fume were selected as the main factors in mixing process and the analyses were carried out up to the elapsed time of 2 years. In order to evaluate the short term durability of shotcrete, an array of laboratory test consisting of freeze-thaw, carbonation chloride penetration and permeability test was performed. For long-term durability tests, specimens have been put in an operated highway tunnel to expose them to the similar environment when they are actually used as an unlined tunnel support. From the strength and durability tests, it was found that only alkali-free based accelerator satisfied the target strength of this study and also, the developed shotcrete showed very high performance in its durability.

• Proceedings of the Korea Concrete Institute Conference
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• 1992.10a
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• pp.119-124
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• 1992

최근들어 고속도로, 고속철도,지하철 등의 건설이 급격히 증가함에 따라 터널의 건설이 늘어나고 있다. 이러한 터널등의 건설에서 필수적으로 따르는 것이 숏크리트의 시공이며 이러한 숏크리트의 시공은 앞으로 더욱 증가할 추세에 있다. 그러나 숏크리트의 광범위한 시공에도 불구하고 현재 여러 가지 문제점을 내포하고 있는 것이 사실이다. 따라서 본 연구에서는 우리나라 현행 숏크리트의 현황과 문제점을 도출하여 성능개선을 위한 최적 배합을 도출하고 고품질의 숏크리트 시공을 위하여 실리카퓸 숏크리트의 개발 및 적용과 인성(Toughness)과 연성(Ductility)을 대폭 증가시키고 시공속도를 빠르게 하여 안전성과 함께 경제성을 확보할 수 있는 강섬유보강 숏크리트의 개발 및 적용에 대한 연구를 집중적을 수행하였다. 본 연구로부터 숏크리트의 최적 배합을 도출하였고 강도와 내구성을 함께 증가시키고 리바운드율을 대폭 감소시킬 수 있는 실리카퓸 숏크리트를 개발하였다. 또한 wiremesh를 대체할 수 있는 강섬유보강 숏크리트를 개발하여 실내시험 및 현장 적용성 시험을 수행하였다.

• Journal of the Korea Concrete Institute
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• v.24 no.1
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• pp.87-95
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• 2012

This study investigated the compressive strength, flexural strength, setting time, and rebound when blast furnace slag and anhydrite, which are widely used mineral admixtures for concrete, are applied to shotcrete. When Ordinary Portland Cement (OPC) was replaced at a rate of 10% with blast furnace slag and anhydrite, the initial and final setting time requirements were all satisfied. However, when OPC was replaced at a rate of 20%, final setting was delayed, revealing that this mixture was not suitable for shotcrete. Compressive strength test results showed that the mixture with 10% OPC replacement rate met the target strength at 1 day and 28 days for permanent tunnel support usage. Particularly, the mixture designed with OPC replacement by blast furnace slag and anhydrite at rates of 5% showed the highest compressive strength. Rebound measurements revealed that this mixture exhibited excellent performance with 23% reduction in the rebound compared to the shotcrete that was produced with only OPC binder.

• Journal of the Korea Concrete Institute
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• v.17 no.3 s.87
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• pp.427-434
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• 2005

An experimental investigation was carried out in order to verify the compressive strength, flexural strength, equivalent bending strength, rebound rate of shotcrete according to silicate accelerator, aluminate accelerator, cement mineral accelerator respectively and to especially evaluate the performance of shotcrete using cement mineral accelerator for high quality. The test result of compressive strength was showed that all accelerators were satisfied the required test value for each age, for the requirement of having the $75\%$ or higher compressive strength ratio to plain concretes at 28 days, cement mineral accelerator with $87\%$ compressive strength ratio was only satisfied. In flexural strength test, cement mineral accelerator was satisfied the flexural strength requirement in steel fiber reinforced shotcrete for each age. Aluminate type was conformed to the requirement for 28 days, but not at 1 day, silicate type was failed to satisfy standard requirement. Rebound rate was measured between $11{\~}19\%$ and cement mineral accelerator was showed comparatively lower rebound rate. Based on the test results, cement mineral accelerator exhibited excellent strength improvement and lower rebound rate compared to the conventional accelerator, its result is showed the possibility of making high performance shotcrete.