• Title/Summary/Keyword: 경화온도

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Development of Fluorite-free Desulfurizing Agent for Molten Iron using Al-dross and Ladle Slag (알루미늄 드로스와 래들 슬래그를 활용한 무형석 용선 탈황제 개발)

  • Lee, Chang-Hyun;Koo, Yeon-Soo;Lee, Man-Seung
    • Resources Recycling
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    • v.27 no.5
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    • pp.49-53
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    • 2018
  • In developing an optimum steelmaking process, the purity of the product, environmental impact, capability and cost of the process should be considered. Desulfurization of molten iron is conducted during preliminary treatment stage before converter operation. Although fluorite is added as a desulfurizing agent in CaO and $CaCO_3$ based agents, the concentration of fluorine in slag is strictly regulated. In order to develop desulfurizing agent without fluorine, CaO was mixed with Al dross and ladle slag containing alumina. The characteristics and desulfurizing capacity of the CaO based desulfurizing agent thus prepared were tested by varying temperature of Kanvara Reactor. Our results showed that the desulfurizing capacity of the samples prepared in this work was found to be similar to that of the traditional desulfurizing agents with fluorine.

Two Dimensional Elasto-plastic Stress Analysis by the B.E.M. (경계요소법에 의한 2차원 탄소성응력해석)

  • 조희찬;김희송
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.4
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    • pp.621-629
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    • 1992
  • This study is concerned with an application of the Boundary Element Method to 2-dimensional elastoplastic stress analysis on the material nonlinearities. The boundary integral formulation adopted an initial stress equation in the inelastic term. In order to determine the initial stress increment, the increment of initial elastic strain energy due to elastic increment in stressstrain curve was used as the convergence criterion during iterative process. For the validity of this procedure, the results of B.E.M. with constant elements and NISA with linear elements where compared on the thin plate with 2 edge v-notches under static tension and the thick cylinder under internal pressure. And this paper compared the results of using unmedical integral with the results of using semi-analytical integral on the plastic domain integral.

A Study on Spot-Welding Characteristics and Material Analysis of Boron Steel for Hot-Stamping under Different Heat-Treatment Conditions (핫스탬핑용 보론 강판의 열처리 조건에 따른 재질분석 및 점용접 특성 연구)

  • Je, Hwan-Il;Son, Chang-Suk;Nam, Ki-Woo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.4
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    • pp.383-391
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    • 2011
  • The hot-stamping technique is used to manufacture high-strength parts by press forming by heating at a temperature above the Austenite transformation temperature and then rapid cooling. Boron steel, which contains a very small amount of boron, is one of the materials used for hot stamping. The purpose of this study is to show the microstructures and to investigate the mechanical properties under different heat-treatment conditions. The heat treatment of water quenching was conducted at the various temperatures and different elapsed times. These can be practical data useful when boron steels are used for hot stamping. Furthermore, the microstructures and mechanical properties of the spot-welded specimen with coatings and counterpart materials (SPRC 340, SPRC 590) is investigated in order to determine the welding characteristics of boron steel at different welding condition.

Parametric Study of Gas Turbine Engine Disc using Axisymmetry and Sector Analysis Model (축대칭 및 섹터 해석 모델을 활용한 가스터빈 엔진 디스크의 형상 변수 고찰)

  • Huh, Jae Sung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.6
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    • pp.769-774
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    • 2013
  • Turbine blades and disc, which are one of the most important rotating parts of a gas turbine engine, are required to have highly efficient performance in order to minimize the total life cycle costs. Owing to these requirements, these components are exposed to severe conditions such as extreme turbine inlet temperatures, high compression ratios, and high speeds. To evaluate the structural integrity of a turbine disc under these conditions, material modeling and finite element analysis techniques are essential; furthermore, shape optimization is necessary for determining the optimal solution. This study aims to generate 2D finite element models of an axisymmetry model and a sector one and to perform thermal-structural coupled-field analysis and contact analysis. Structurally vulnerable areas such as the disc bore and disc-blade interface region are analyzed by a parametric study. Finally, an improved design is provided based on the results, and the necessity of elaborate shape optimization is confirmed.

Development of Compressive Failure Strength for Composite Laminate Using Regression Analysis Method (회귀분석법에 의한 복합재료 적층판의 압축파손강도 개발)

  • Lee, Myoung Keon;Lee, Jeong Won;Yoon, Dong Hyun;Kim, Jae Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.10
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    • pp.907-911
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    • 2016
  • This paper provides the compressive failure strength value of composite laminate developed by using regression analysis method. Composite material in this document is a Carbon/Epoxy unidirection(UD) tape prepreg(Cycom G40-800/5276-1) cured at $350^{\circ}F(177^{\circ}C$). The operating temperature is -$-60^{\circ}F{\sim}+200^{\circ}F$($-55^{\circ}C{\sim}+95^{\circ}C$). A total of 56 compression tests were conducted on specimens from eight (8) distinct laminates that were laid up by standard angle layers ($0^{\circ}$, $+45^{\circ}$, $-45^{\circ}$ and $90^{\circ}$). The ASTM-D-6484 standard was used for test method. The regression analysis was performed with the response variable being the laminate ultimate fracture strength and the regressor variables being two ply orientations ($0^{\circ}$ and ${\pm}45^{\circ}$).

Mechanical Characteristics of Stainless Steel TP 304, TP 316 under Low Temperature Environment (저온 기계 재료용 TP 304, TP 316 소재의 저온거동 특성 평가)

  • Cho, Seung-Hyun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.10
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    • pp.125-130
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    • 2017
  • Automotive materials and plant modules need to be prepared for freezing parts to operate in extreme areas such as Eastern Europe, Russia, and Canada. However, the only thing that has been done for ultra-qualifying materials for extremely low operating materials is that only the effects at low temperatures are conducted at room temperature, and the effects at low temperatures are only identified at low speeds. Therefore, this study examined the low-temperature characteristics of materials by conducting comparative tests on the mechanical properties of the room at the temperature and temperature of TP304 and TP316 materials, which are the most common materials.

Study on the Peel off Style Low Viscosity Epoxy and Separation Media for a Moving Historic Sites (유구 이전 전용 저점도형 에폭시와 박리제에 관한 연구)

  • Han, Won-Sik;Hong, Tae-Kee;Park, Gi-Jung;Lim, Sung-Jin;Wi, Koang-Chul
    • Journal of Conservation Science
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    • v.24
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    • pp.37-42
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    • 2008
  • Stability of the moving historic sites have something to do with the degree of easiness of work as well as physical property of polymer product. These agents should be able to use without the effect of outer environments like water or low temperature and must have stability during progress of working the peel off Urethane pre-product from Epoxy surface. So, we synthesized low viscosity epoxy resin and hardener with best physical quality and separation media for the moving of historical sites. These products have very good tension strength, adhesion strength, low viscosity and various physical properties that the users want. Particularly, separation media products have good separation of Urethane pre-products surface and Epoxy final product surface.

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Development of Highly Thermal Conductive Liquid Crystalline Epoxy Resins Bearing Phenylcyclohexyl Mesogenic Moieties (Phenylcyclohexyl mesogenic moieties를 함유한 고 열전도성 액정성 에폭시 수지의 개발)

  • Jeong, Iseul;Kim, Youngsu;Goh, Munju
    • Composites Research
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    • v.30 no.6
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    • pp.350-355
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    • 2017
  • The new liquid crystalline (LC) epoxy was designed by substituting the phenylcyclohexyl (PCH) mesogen moiety with an alkyl chain at the 2,5 position of the diglycidyl terephthalate. The mesomorphic properties were evaluated by differential scanning calorimetry (DSC) and polarized optical microscopy (POM). All LC epoxy derivatives exhibited an enantiotropic smectic phase upon heating and cooling process. The LC phase temperature range was widened by mixing the eutectic mixture of LC epoxies. Interestingly, the cured LC epoxy exhibited the highest thermal conductivity of $0.4W{\cdot}m^{-1}{\cdot}K^{-1}$. The novel LC epoxy with high thermal conductivity might be used as a composite material for electronic and display devices.

The weldability and mechanical property of CP titanium by GTAW (순 타이타늄의 GTAW 용접성 및 기계적 특성)

  • Hong, Jae-Keun;Kim, Jee-Hoon;Lee, Chae-Hoon;Yeom, Jong-Taek;Kang, Chung-Yun
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.57-57
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    • 2009
  • 산업의 고도화에 따른 구조물의 사용 환경이 열악해지고 최근 에너지저감과 환경문제 개선을 위한 경화의 요구에 따라 뛰어난 내식성 및 우수한 고비강도 특성을 갖고 있는 타이타늄 및 타이타늄합금의 활용에 대한 연구가 많은 주목을 받고 있다. 이에 따라 타이타늄 신합금의 개발뿐만 아니라 기존에 개발되어 비교적 보편적으로 적용되고 있는 타이타늄 부품의 제조 및 성형기술에 대한 수요도 급증하고 있다. 특히, 기기 및 부품 제조를 위한 용접/접합기술도 매우 중요한 요소기술로 자리메김하고 있다. 타이타늄은 산소, 수소 등의 침입형 원소와의 친화력이 강한 활성이 큰 금속으로 용접시 고온에 노출되면 급격히 산화 및 취화 등의 문제를 발생한다. 따라서 타이타늄의 용접시에는 $426^{\circ}C$이상의 온도에서는 대기로부터 용접부가 차단되도록 하는 쉴딩기술이 매우 중요하다. 타이타늄의 용접은 일반적으로 아크용접, 전자빔 용접, 레이저 용접 및 확산접합 등이 적용되고 있으나 용접입열 조정이 용이하고 아크 안정성이 높고 용접부의 기계적 특성이 우수한 GTA 용접이 작업성을 고려하여 가장 많이 적용되고 있다. 본 연구에서는 미국용접학회(AWS)의 타이타늄 용접가이드를 분석 및 소개하였고, 1t 이하의 박판 CP Ti를 대상으로 GTAW 용접부 미세조직 및 기계적 특성을 분석하였다. 이때, 용접 비드폭 제어 및 펄스 용접기술을 통하여 박판 타이타늄의 최적 GTAW 공정변수 제어기술을 분석하였다.

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이중 주파수(Dual Frequency)를 이용한 유도결합 플라즈마 소스의 방전 특성에 관한 연구

  • Kim, Tae-Hyeong;Kim, Gyeong-Nam;Mishra, Anurag;Jeong, Ho-Beom;Bae, Jeong-Un;Yeom, Geun-Yeong
    • Proceedings of the Korean Vacuum Society Conference
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    • 2012.02a
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    • pp.175-175
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    • 2012
  • 플라즈마를 이용하는 공정은 평판 디스플레이와 박막 트렌지스터, LCD 같은 반도체 산업에 널리 사용되고 있다. 최근 이와 같은 산업을 위한 공정은 마이크로 단위 이하에서 진행되고 있으며, 그 크기가 작아질수록 공정을 위한 비용은 증가하게 되었다. 따라서 제품의 대량생산 및 원가절감을 위해 웨이퍼의 대구경화가 진행되었고, 그런 대구경의 웨이퍼을 생산하기 위한 대면적 플라즈마 소스 개발 역시도 필요하게 되었다. 그리고 2014년에는 450 mm 크기의 웨이퍼가 사용될 것으로 예상되고 있다. 450 mm 대구경 웨이퍼용 유도결합플라자마 장치를 이용하여 플라즈마의 특성을 Langmuir probe를 사용하여 측정하였다. 플라즈마를 방전시키는 안테나의 형태는 spiral 형태의 안테나를 사용하였고, 이중주파수를 사용하기 위해 spiral 형태의 안테나를 두개로 나누어 안쪽의 안테나에는 2 Mhz를 바깥쪽의 안테나에는 13.56 Mhz를 인가하였다. 공정 압력은 10 mTorr로 유지하고 안쪽의 2 Mhz 안테나에는 100~800 W까지 변화시키고 바깥쪽의 13.56 Mhz 안테나에는 100~1,000 W까지 변화시켜 그 때의 플라즈마의 특성을 분석해 보았다. Langmuir probe를 이용하여 방전된 플라즈마를 관찰한 결과, 기판 위에서의 플라즈마 균일도가 4~23%가 되는 것을 확인 할 수 있었다. 13.56 Mhz의 인가되는 파워를 고정 시키고 2 Mhz만을 변화시켰을 경우 2 Mhz의 파워를 400 W까지 증가시켰을 때는 플라즈마의 밀도가 서서히 증가하였으나 400 W 이상에서는 밀도가 크게 증가하는 것을 볼 수 있었다. 하지만 플라즈마의 온도와 potential의 경우 밀도와는 반대로 2 Mhz에 인가되는 파워가 증가 될수록 감소하는 경향을 보였다. 위의 실험을 통해 우리는 전자에너지분포함수(EEDFs)를 얻을 수 있었고, 그 안에서 낮은 주파수(2 Mhz)를 이용하여 낮은 에너지를 가진 전자의 밀도를 조절할 수 있다는 것과 높은 주파수(13.56 Mhz)에 인가된 파워가 증가함에 따라 높은 에너지를 얻을 수 있다는 결과를 확인 할 수 있었다.

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