• 제목/요약/키워드: 경화수축

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Curing behavior of Photo-Curable Materials by Photo-Shrinkage Test (광원 경화형 소재의 수축률평가를 통한 광경화 거동 평가)

  • Park, Ji-Won;Bae, Kyung-Yul;Kim, Pan-Seok;Lim, Dong-Hyuk;Kim, Hyun-Joong;Cho, Jin-Ku;Kim, Baek-Jin;Lee, Sang-Hyeup
    • Journal of Adhesion and Interface
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    • v.11 no.2
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    • pp.57-62
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    • 2010
  • Photo-curable material can be crosslinked among molecules by light source such as UV and visible light materials. Material properties are controlled by crosslink reaction. Shrinkage is occured during the curing reaction of material structure. Phenomenon of shrinkage stress occurs inside the product and reduce the stability of the product causes problems. Heat shrink the evaluation of the phenomenon has been formalized. But the evaluation of photo shrink is not enough. In this experiment, real-time contract with shrinkage tester phenomena and analysis degree of shrinkage of the material differences. According to the research, experimental results and theoretical analysis of the results were big differences. Shrinkage, especially for a number of different functional groups that were very different theory. These differences are occurred by the molecular structure different and not enough reaction.

Cure Shrinkage Behavior of Polymer Matrix Composite according to Degree of Cure (경화도에 따른 고분자 기지 복합재의 경화 수축률 거동)

  • Kwon, Hyuk;Hwang, Seong-Soon;Choi, Won-Jong;Lee, Jae-Hwan;Kim, Jae-Hak
    • Composites Research
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    • v.27 no.3
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    • pp.90-95
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    • 2014
  • Cure shrinkage during cure process of polymer matrix composites develope residual stress that cause some structural deformation, such as spring-in, spring-out and warpage. The carbon/epoxy prepreg used in this study is Hexply M21EV/34%/UD268NFS/IMA-12K supplied by Hexcel corp. Cure shrinkage and degree of cure measured by TMA(thermomechanical analyzer) and DSC(differential scanning calorimetry). Cure shrinkages are measured by TMA within a temperature range of $140{\sim}240^{\circ}C$ in a nitrogen atmosphere, and degree of cure determined by the heat of reaction using dynamic and isothermal DSC runs in argon atmosphere. As a result, the cure shrinkage is increased dramatically in a degree of cure range between 27~80%. the higher the cure temperature, the lower the degree of cure occurring to begin cure shrinkage.

Properties of Unsaturated Polyester Mortar Using Expanded Polystyrene as a Shrinkage-Reducing Additive (발포 폴리스티렌 수지를 수축저감제로 이용한 불포화 폴리에스테르 모르타르의 특성)

  • 조영국;최낙운;소양섭
    • Journal of the Korea Concrete Institute
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    • v.13 no.1
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    • pp.30-37
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    • 2001
  • Generally, polymer mortar made with unsaturated polyester(UP) resin has a high curing shrinkage. This is an inadequate as repair material and construction products that have been widely used for years recently. To overcome these problems, polymer researchers and engineers have used shrinkage-reducing additives, which are usually specific thermoplastic polymers. The objective of this study is to evaluate the effects of shrinkage-reducing additive on the curing shrinkage and strengths of UP mortar. UP mortars are prepared with expanded polystyrene(EPS) ratio in styrene monomer(SM), (EPS/PS, PS=EPS+SM), and the ratio of total polystyrene resin(PS) to UP resin, (PS/UP). And it is tested for viscosity of UP resin, slump-flow, working life, flexural and compressive strengths, and curing shrinkage tests. From the test results, viscosity of resin for UP mortar increases with increasing PS content. Curing shrinkage of UP mortar is considerably smaller than that of plain UP mortar, nevertheless, reduction in the strengths is not recognized according to adding PS resin. In this study, we can obtain the optimum mix proportions of UP mortar using PS resin which made of waste expanded polystyrene.

Setting Shrinkage, Coefficient of Thermal Expansion, and Elastic Modulus of UP-MMA Based Polymer Concrete (UP-MMA 폴리머 콘크리트의 경화수축, 열팽창계수 및 탄성계수)

  • Yeon, Kyu-Seok;Yeon, Jung-Heum
    • Journal of the Korea Concrete Institute
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    • v.24 no.4
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    • pp.491-498
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    • 2012
  • This study examines setting shrinkage, coefficient of thermal expansion, and elastic modulus of unsaturated polyester( UP)-methyl methacrylate(MMA) polymer concrete, which is generally used for repair of portland cement concrete pavement and manufacturing of precast products. In this study, a series of laboratory test were conducted with variables such as UP-MMA ratio, shrinkage reducing agent (SRA) content, and test temperature. The results showed that the setting shrinkage ranged from 29.2 to $82.6{\times}10^{-4}$, which was significantly affected by test temperature. Moreover, the findings revealed that the coefficient of thermal expansion, elastic modulus and ultimate strain of UP-MMA based polymer concrete ranged from 21.6 to $31.2{\times}10^{-6}/^{\circ}C$, 2.8 to $3.3{\times}10^4$ MPa, and 0.00381 to 0.00418, respectively. The results of this study will be used as important data for design and application of UP-MMA based polymer concrete.

A STUDY OF MICROHARDNESS AND POLYMERIZATION SHRINKAGE OF PACKABLE RESINS (Packable resin의 미세경도와 경화수축)

  • Son, Deok-Il;Nam, Soon-Hyeun;Kim, Hyun-Jung;Seol, Hyo-Joung;Kwon, Yong-Hoon;Kim, Hyung-Il;Kim, Young-Jin
    • Journal of the korean academy of Pediatric Dentistry
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    • v.31 no.3
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    • pp.534-540
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    • 2004
  • Packable resins have been introduced in the market with high expectations as an alternative to amalgam. They are characterized by a high-filler load and a filler distribution that gives them a different consistency compared with the hybrid resins. The effect of high filler load on the microhardness and polymerization shrinkage of packable resins was tested. Hybrid resins were also tested to compared with the packable resins. As a result, packable resins showed a much greater microhardness value than hybrid resins. All the tested resins have a correlationship with the microhardness and filler content (vol%). The packable resins showed much less polymerization shrinkage than hybrid resins. The filler content and polymerization shrinkage were inversely correlated in the tested resins.

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Characteristics of the Hardening Shrinkage and Creed of Eporxy Resin Concerte (에폭시 수지 콘크리트의 경화수축 및 크리이프 특성)

  • 허남철;연규석
    • Magazine of the Korea Concrete Institute
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    • v.2 no.1
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    • pp.109-119
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    • 1990
  • This study was accomplished to investigate the characteristics of hardening shrinkage and initial creep of epoxy resin concrete depending on the presence of filler. According to the test results, the hardening shrinkage was increased with increment of sLOrage temperature, and the ef¬feel of tempemture on the hardening shrinkage of epoxy resin concrete with 6% filler was more Significant than that of epoxy resin concrete without filler. Also, the initial creep strain was increased with loading times, stress--strength ratio and elastic strain, and the values for opoxy resin concrete with 6 % filler are higher than that for eposy resin concrete without filler.

Effect of Filter and Shrinkage Reducing Agent Influencing on Setting Shrinkage and Strength Properties of MMA-Modified Polymer Paste (충전재와 수축저감제가 MMA개질 폴리머 페이스트의 경화수축 및 강도특성에 미치는 영향)

  • Yeon, Kyu-Seok;Beck, Jong-Man;Jin, Xing-Qi;Lee, Chi-Won
    • Journal of the Korea Concrete Institute
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    • v.18 no.2 s.92
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    • pp.227-232
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    • 2006
  • This article presents the results of experimental study that investigates the effect of filler and shrinkage reducing agent influencing on the strength properties of MMA-modified polymer paste that was produced to develop the surface-repair and coating materials of the concrete structures. Results show that the flexural and compressive strengths of the polymer paste increased 29 and 27%, respectively, when the aluminum hydroxide completely replaced the calcium carbonate as the filler Furthermore, when the shrinkage reducing agent was used 30%, both strengths decreased about 29% comparing to when the agent was not used. As in the cases of flexural and compressive strengths, the adhesive strength increased as the content of aluminum hydroxide as the filler increased, and it decreased as the content of shrinkage reducing agent increased. The adhesive strength with a dry concrete substrate turned out to be $30{\sim}40%$ higher than that with a wet concrete substrate.

Analysis of the shrinkage and warpage of Wafer lens during UV curing (Lens 성형시 UV경화 반응에 따른 수축 및 변형 대한 해석적 접근)

  • Park, Sihwan;Moon, Jong-Sin
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.11
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    • pp.6464-6471
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    • 2014
  • The UV curing method is a popular process for lens molding on a unit wafer. This process, however, has several drawbacks including wafer adhesion during the ejection process after curing, errors in lens shape and wafer warpage due to material shrinkage during the curing process, and lens centering errors on both sides of a wafer. Among these, the lens shape error and warpage are influenced directly by the UV curing process due to factors including the UV radiation uniformity, the degree of cure according to UV intensity, and the shrinkage characteristics of the material. Therefore, a theory is needed not only to understand the change in the material characteristics, such as the shrinkage rate due to the curing reaction, but also to establish a model. In addition, an analysis system is needed to realize the model. This study proposes a new analysis method for the wafer lens molding process by Comsol modeling. This method was verified by comparing the results with those of the actual process.

Measurement of effective cure shrinkage of EMC using dielectric sensor and FBG sensor (유전 센서 및 광섬유 센서를 이용한 EMC 유효 경화 수축 측정)

  • Baek, Jeong-hyeon;Park, Dong-woon;Kim, Hak-sung
    • Journal of the Microelectronics and Packaging Society
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    • v.29 no.4
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    • pp.83-87
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    • 2022
  • Recently, as the thickness of the semiconductor package becomes thinner, warpage has become a major issue. Since the warpage is caused by differences in material properties between package components, it is essential to precisely evaluate the material properties of the EMC(Epoxy molding compound), one of the main components, to predict the warpage accurately. Especially, the cure shrinkage of the EMC is generated during the curing process, and among them, the effective cure shrinkage that occurs after the gelation point is a key factor in warpage. In this study, the gelation point of the EMC was defined from the dissipation factor measured using the dielectric sensor during the curing process similar with actual semiconductor package. In addition, DSC (Differential scanning calorimetry) test and rheometer test were conducted to analyze the dielectrometry measurement. As a result, the dielectrometry was verified to be an effective method for monitoring the curing status of the EMC. Simultaneously, the strain transition of the EMC during the curing process was measured using the FBG (Fiber Bragg grating) sensor. From these results, the effective cure shrinkage of the EMC during the curing process was measured.

Fabrication of Glassy Carbon from Furan Resin (퓨란수지를 이용한 유리질 탄소의 제조)

  • 임연수;김희석;정윤중;김명수;김지현
    • Journal of the Korean Ceramic Society
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    • v.38 no.7
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    • pp.643-647
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    • 2001
  • 퓨란수지로부터 유리질 탄소를 제조하였다. 유리질 탄소의 제조시, 사용된 수지가 경화 및 탄화 단계에서 많은 양의 가스를 방출하면서 큰 수축이 발생하여 크랙을 형성하고 휨 현상을 일으킨다. 이런 현상을 감소시키기 위하여 본 실험에서는 경화단계에서 압력을 가하고, 가열속도를 매우 느리게 하였다. 또한, 경화단계에서 무게감소와 수축율을 억제하고, 발생하는 가스의 배출을 용이하게 하여 궁극적으로는 시편의 크랙 및 휨 현상을 방지하고자 필러와 알콜을 첨가하였다. 그 결과, 무게감소와 수축을 억제하고 밀도의 증가를 가져왔고 유리질 탄소를 용이하게 제조할 수 있었으나 알코올을 첨가한 경우 필러의 양이 증가할수록 높은 비저항 값과 낮은 강도값을 나타내었다. 이런 현상은 알코올이 경화단계에서 분해 증발하면서 미세한 기포를 형성하고 이것들이 기공으로 전이하여 최종 제품에까지 영향을 주었기 때문이다.

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