• Title/Summary/Keyword: 경화부

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UBET Analysis of Combined Forging of Non-Axisymmetric Shapes With Inclined Protrusion (경사진 돌출부가 있는 비축대칭 복합단조의 상계요소해석)

  • 윤정호;양동열
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.1
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    • pp.1-12
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    • 1990
  • The study is concerned with the analysis of combined forging of non-axisymmetric shapes with inclined protrusions by UBET technique. Work hardening is considered for the given range of strain rate during the forging process. A complex shape with inclined cavities is analyzed by subdividing the workpiece into finite UBET elements for which simple velocity fields are applicable. An experimental set-up was designed and manufactured for the experiment, and experiments are carried out with lead billets. The devised set-up can be used for closed-die forging of complex shapes with protrusions in which the dies can be separated automatically for easy removal of the forged products. Based on the derived kinematically admissible velocity fields for corresponding UBET elements, general computer programs have been developed. Since the energy dissipation rate for each elemental region is provided by subprograms (Subroutine or Function), the developed program can be applied to the forging problems of various shapes. The present study has shown that the method developed can be effectively applied to forging of non-axisymmetric shapes with complicated protrusions.

Application of Continuous Indentation Technique for Reliability Evaluation in Power Plant Facilities (발전설비 주요배관 신뢰도 확보를 위한 연속압입시험 적용)

  • Park, Sang-Ki;Ahn, Yeon-Shik;Jung, Gye-Jo;Cho, Yong-Sang;Choi, Yeol
    • Journal of the Korean Society for Nondestructive Testing
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    • v.24 no.2
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    • pp.158-162
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    • 2004
  • Reliability of welded structures in power plant facilities is very important, and their reliability evaluation requires exact materials properties. But, the conventional PQR (Procedure Qualification Record) can hardly reflect the real material properties in the field because the test is only done on specimens with simulated welding. Therefore, a continuous indentation technique is proposed in this study for simple and non-destructive testing of in-field structures. This test measures the indentation load-depth curve during indentation and analyzes the mechanical properties such as the yield strength, tensile strength and work hardening index. This technique has been applied to evaluate the tensile properties of the weldment in the main steam pipe and hot reheater pipe in power plants under construction and in operation.

Estimation of Safety and Economical Efficiency of Large High Tension Bolted Joints (대직경 고장력볼트 이음부의 안전성 및 경제성 평가)

  • Sung, Ki-Tae;Kyung, Kab-Soo;Lee, Seung-Yong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.13 no.6 s.58
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    • pp.97-105
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    • 2009
  • This study was conducted for the purpose of examinating the safety and economical efficiency of large high tension bolted joints. The specimen using F10T-M30 large high strength bolts has been selected and static tensile test has been conducted to evaluate the slip characteristics. In addition, finite element analysis has been carried out to estimate the number of required bolts. As a result, the average slip coefficient of M30 high strength bolts exceeded 0.4 - the standard in highway bridge design specification - and has satisfied the slip strength, which is the same as that of M22 high strength bolts. In addition, if F13T-M22 high strength bolts were applied, the number of required bolts decreased by 21%, and if F10T-M30 high strength bolts were applied, the number of required bolts decreased by 46%, that leads to the conclusion that the economical efficiency in accordance with diametering of high strength bolts was now verified.

Room-temperature Bonding and Mechanical Characterization of Polymer Substrates using Microwave Heating of Carbon Nanotubes (CNT 마이크로파 가열을 이용한 고분자 기판의 상온 접합 및 기계적 특성평가)

  • Sohn, Minjeong;Kim, Min-Su;Ju, Byeong-Kwon;Lee, Tae-Ik
    • Journal of the Microelectronics and Packaging Society
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    • v.28 no.2
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    • pp.89-94
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    • 2021
  • The mechanical reliability of flexible devices has become a major concern on their commercialization, where the importance of reliable bonding is highlighted. In terms of component materials' properties, it is important to consider thermal damage of polymer substrates that occupy large area of the flexible device. Therefore, room temperature bonding process is highly advantageous for implementing flexible device assemblies with mechanical reliability. Conventional epoxy resins for the bonding still require curing at high temperatures. Even after the curing procedure, the bonding joint loses flexibility and exhibits poor fatigue durability. To solve this problems, low-temperature and adhesive-free bonding are required. In this work, we develop a room temperature bonding process for polymer substrates using carbon nanotube heated by microwave irradiations. After depositing multiple-wall carbon nanotubes (MWNTs) on PET polymer substrates, they are heated locally with by microwave while the entire bonding specimen maintains room temperature and the heating induces mechanical entanglement of CNT-PET. The room temperature bonding was conducted for a PET/CNT/PET specimen at 600 watt of microwave power for 10 seconds. Thickness of the CNT bonding joint was very thin that it obtains flexibility as well. In order to evaluate the mechanical reliability of the joint specimen, we performed lap shear test, three-point bending test, and dynamic bending test, and confirmed excellent joint strength, flexibility, and bending durability from each test.

Fabrication of Disposable Light Exposure Detector Kit using UV Curable Hydrogels (자외선 경화 하이드로겔을 사용한 일회용 빛 노출 검출 키트의 제조와 특성분석)

  • Kim, Young Ho;Kim, Gyu-Man;Dang, Trung Dung;Choi, Jin Ho;Kim, Hwan-Gon;Park, Sangju;Lee, Sang Hak
    • Applied Chemistry
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    • v.15 no.1
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    • pp.17-20
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    • 2011
  • A disposable light exposure detector kit has been developed by UV curing of a hydrogel material. The devised light exposure detector kit consisted of light sensitive structures, bottom plate, character sheet and sticky back plate. A light exposure detector kit has a serial light sensitive structures that contain various light sensitive dyes such as rhodamine and fluorescein. The light sensitive structure composed of UV curable hydrogel polymer material as a supporing material and photosensitive dye in a certain concentration. The fabrication procedure of the ligh exposure detector kit is very simple and fast due to UV curing procedure of a photopolymerizable hydrogel material such as poly(ethylene glycol) methyl ether acrylate (PEGMEA) and poly(ethylene glycol) diacrylate (PEGDA) with a photosensitive dye. By the proposed fabrication method, various size and shape of a light exposure detector kit could be fabricated using a flexible elastomer mold. Due to a fast and inexpensive fabrication method, the light exposure detector kit could be use a single use for various industrial applications. According to light irradation, the light sensitive structure on a light exposure detector kit could be lose its color by decomposition of a photosensitive dye chemical in the structure. Thus the amount of the exposed light on a substrate could easily be recognised by changing color or transparency of the structure.

Autonomous Control for AC Microgrid Connected with Distributed Generation and Energy Storage System (분산전원 및 ESS가 연계된 AC 마이크로그리드의 자율적 제어기법)

  • Jang, Myeong-Jun;Kim, Kyeong-Hwa
    • Proceedings of the KIPE Conference
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    • 2016.07a
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    • pp.451-452
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    • 2016
  • 최근 풍력 및 태양광 발전과 같은 분산전원 시스템의 설비가 증가함에 따라 전력 생산자가 늘어나고 있으며 발전량이 불규칙적인 신재생에너지 자원을 전력 수요에 따라 효율적으로 운용하고 관리하기 위한 에너지 저장장치(Energy storage system : ESS)의 필요성이 증가하고 있다. 최근에는 기존의 중앙집중 방식의 전력 시스템이 가지는 여러 문제를 해결하기 위해 여러 분산 발전 요소들과 에너지 저장장치, 부하 및 계통을 상호 연결한 마이크로그리드의 개념이 제안되고 있다. 마이크로그리드 내에서 분산전원과 계통에 ESS가 연계 되면 전력수급 상황에 따라 잉여전력이 발생할 때 전력을 저장할 수 있으며 전력수요가 클 때 저장된 전력을 부하에 공급하여 전력설비를 보다 안정적이고 효율적으로 운용할 수 있다. 본 논문에서는 풍력발전 시스템, 양방향 충/방전이 가능한 ESS, 부하 및 계통이 연계된 마이크로그리드를 대상으로 이를 효율적으로 운용하고 계통전력 사용을 최소화 할 수 있는 독립형 마이크로그리드의 자율적 제어기법에 대한 연구를 수행한다. 전력수급 상황에 따라 각 요소들의 운전 모드를 결정하는 기법이 제시되고 각 동작 모드에서의 분석 및 시뮬레이션에 의한 검증을 통하여 본 제어기법의 효용성을 입증한다.

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Conservation of Straw Sandals Excavated at Goongnamji in Buyeo (부여 궁남지 출토 짚신의 보존처리)

  • Na, Mi-Sun;Kim, Ik-Joo;Kim, Kyeong-Hee
    • Journal of Conservation Science
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    • v.17 s.17
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    • pp.65-72
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    • 2005
  • To preserve straw sandals excavated at Goongnamji site, this study examined the weight change rate by applying the methods of Primal MC-76 and vacuum freeze-drying used mostly as a earth-layer hardening material among PEG and acrylic resin, which are applied widely for preservation of waterlogged archaeological wood, as a means to preserve plant-based cultural properties along with the examination of the subject material. An experiment was also performed on moisture absorption after treatment. The materials of sandals were identified as Typha spp. The weight change experiment revealed that the vacuum freeze-drying after being treated with PEG 2-Step showed the most stabilized changes in weight, while it offered the smallest change in color as well.

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Effect of Transfer mode on the Overlay weldment in GMA welding (GMA용접에 용접이행모드가 오버레이 용접부에 미치는 영향)

  • Kim, Nam-Hoon;Koh, Jin-Hyun;Seo, H-H;Kim, I-J;Kim, J-K
    • Proceedings of the KAIS Fall Conference
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    • 2011.12b
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    • pp.382-384
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    • 2011
  • 최근 오일샌드, 극지유전, 심해저자원 등 극한지 자원개발이 활발해짐에 따라 수요가 증대되고 있는 극한지용 내마식 소재는 내마식성과 함께 저온 인성이 요구되고 있다. 철계 합금에서 관찰되는 변형유기 마르텐사이트 상변태는 입자의 충돌에 의한 충격을 흡수하고 소재의 표면을 가공경화시켜 내마식성 향상 및 저온 인성에 기여할 수 있을 것으로 기대되고 있지만 합금조성의 정교한 제어가 필요하기 때문에 오버레이 용접에 적용하기 위해서는 모재와의 희석률을 제어하는 방안이 필요하다. 용접플럭스 설계기술은 용접시 금속이행모드, 용융풀 거동 등과 같은 용접현상 제어를 통해 오버레이 용접재료의 용접성과 용접비드형상, 용접부 희석률을 최적화할 수 있는 기술이다. 본 연구에서는 내마식 고인성 오버레이 용접재료의 개발을 위해 다양한 용접플럭스를 첨가한 메탈코어드 와이어를 제조하고 일정 송급속도에서 GMA 용접시 용접전압과 용접전류 간의 관계를 분석하여 용접플럭스가 아크현상 및 희석률에 미치는 영향을 조사하였다.

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A Study on Characterization of Modified Surface Manufactured by PTA Spray (PTA 용사에 의해 제조된 표면개질부의 특성에 관한 연구)

  • Kim, Gwang-Soo;Ji, Jung-Hoon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.6 no.2
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    • pp.110-115
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    • 2005
  • Plasma Transferred Arc Spray process was used to make modified surface for wear and corrosion resistant by using Co system powder type alloy. The modified surface was produced by changing only spray current and other process variables were constant. The current range was from 80 amp to 140 amp as inclosing 20 amp. It was appeared that the geometrical shape, microstructures and microhardness of the modified surface were affected by the different cooling rate of base metal. The modified surface that produced by 120 amp current exhibited the fine microstructure and the highest microhardness number impling good surface characteristics. It was also found that the spray current affected the width but not the height of the bead as increasing current.

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Turning of Hardened Materials Using the Air-oil Cooling System (에어-오일 냉각방식에 의한 고경도재료의 선삭)

  • Chung, Bo Gu;Ko, Tae Jo;Kim, Hee Sool
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.8
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    • pp.73-81
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    • 1997
  • The hard turning process defined as a single point turning of materials harder than $H_{R}$C 58 differs from conventional turning because of hardness of the work materials and cutting toos needed in the process. In hard turning, tool life is very short, of the order of a few minutes, during which the cutting tool is subjected to the extremes of stress and temperature. In this regard, it is well known that CBN tool is proper for this process in spite of expensive cost. In this research, we studied the feasibility of the use of the low cost cutting tool such as a aTiN coated tool. To this end, a new cooling system was designed with an air-oil method for reducing tool temperature, which is based on the principle of air vortex flow. That is, the outlet temperature of the air becomes aver 20 .deg. C lower than atmosphere temperature by entering pressurized air of 5kgf/c $m^{2}$ into the inlet. This cooled air ejected to the top of the cutting tool lowered tool temperature, which reduced the wear of a TiN coated tool by the 30% of CBN tool life with respect to the same cutting length.h.

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