• Title/Summary/Keyword: 경량 설계

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A Study on the Conceptual Design for the Material Substitution of Rolling Stock Structures (소재대체를 이용한 철도 차량구조의 개념설계 연구)

  • 구정서
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.17 no.2
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    • pp.171-181
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    • 2004
  • This paper developed the theoretical method to predict structural performances and weight reduction rates of a carbody when its materials should be substituted. For the material substitution design of the carbody, the bending, axial and twisting deformations are evaluated under the constant stiffness and strength conditions. For the design of the primary structures such as the center beams, the cross beams and the cantrails, the bending and axial deformations are investigated under the condition of the constant bending stiffness, the constant bending or buckling strength by considering both the material properties and the cross sectional shapes. The developed indices to measure the weight reduction by the material substitution give good informations on the weak and strong points of a carbody design.

Mix Design of Lightweight Aggregate Concrete and Determination of Targeted Dry Density of Concrete (경량골재 콘크리트의 배합설계 및 목표 콘크리트 기건밀도의 결정)

  • Yang, Keun-Hyeok
    • Journal of the Korea Institute of Building Construction
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    • v.13 no.5
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    • pp.491-497
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    • 2013
  • The objective of the present study is to establish a straightforward mixture proportioning procedure for structural lightweight aggregate concrete (LWAC), and evaluate the selection range of the targeted dry density of concrete against the designed concrete compressive strength. In developing this procedure, mathematical models were formulated based on a nonlinear regression analysis over 347 data sets and two boundary conditions of the absolute volume and dry density of concrete. The proposed procedure demonstrated the appropriate water-to-cement ratio and dry density of concrete to achieve the designed strength decrease with the increase in volumetric ratio of coarse aggregates. This trend was more significant in all-LWAC than in sand-LWAC. Overall, the selection range of the dry density of LWAC exists within a certain range according to the designed strength, which can be obtained using the proposed procedure.

Weight Reducing of Aluminum Extrusion Profiles of a Railway-Car Body Based on Topology and Size Optimization (알루미늄 압출재로 이루어진 철도차량 차체의 경량화를 위한 최적설계 방안 연구)

  • Han, Soon-Woo;Jung, Hyun-Seung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.2
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    • pp.213-221
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    • 2011
  • In this study, we discussed the weight reducing of a urban railway-car body, in particular, of the Korean EMU, by optimizing topology and size of aluminum extrusion profiles. The heaviest parts of aluminum railway-car bodies, i.e., the base plate of underframe and side panels of side frame composed of double skin structures are considered for optimization. Topology optimization process is applied to obtain get an optimized rib structure for the base plate. The thickness of ribs and plates of the topologically optimized base plate and the existing side panel are also optimized by employing the size optimization process. The results are verified by comparing the maximum von Mises stresses and maximum deformation in the case of the existing design with those in the case of the optimized design. It is shown that the weight of a base plate and side panel can be reduced by 12% and that the weight of the whole car body can be reduced by 8.5%.

Analysis of determining the mix ratio and strength for lightweight soils (경량혼합토 배합비율과 강도분석)

  • Bae, Yoon-Shin;Yoon, Gil-Lim
    • Proceedings of the Korean Geotechical Society Conference
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    • 2010.09a
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    • pp.708-711
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    • 2010
  • 본 연구에서는 경량혼합토 배합설계변수인 원료토의 중량, 함수비 및 기포재와 첨가할 물의 양, 그리고 강도를 발현하기 위하여 필요한 고화재로서 시멘트첨가량에 대한 최적의 배합설계에 대한 분석을 하였다. 분석을 위해 폐타이어가루와 왕겨를 각각 혼합한 경량혼합토의 압축강도를 비교 분석하였다. 왕겨혼합토는 함유량 3%에서 최대강도가 발현되는 반면 폐타이어혼합토의 경우 함유량 6%에서 최대강도를 보여주었다. 현장에서 설계기준을 만족하기 위한 시멘트비와 폐성분을 적절히 혼합하면 합리적이고 경제적인 배합비를 산출할 수 있다.

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기능성 복합재의 경량 전자장비 하우징 검증시험

  • Lee, Ju-Hun;Jang, Tae-Seong;Sim, Eun-Seop
    • The Bulletin of The Korean Astronomical Society
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    • v.37 no.2
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    • pp.192.2-192.2
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    • 2012
  • 위성시스템 소형화, 탑재체 수용증대, 발사비용절감, 탐사임무 효율화 등의 요구로 인하여, 위성 설계에 있어 경량화는 오랜 기간 진행되어온 연구 주제였다. 이러한 연구결과로서, 위성 구조체를 복합재료로 대신하기 위한 구조 경량화 연구와 적용이 성과를 거두었으며, 현재 위성체 프레임이나 전개형 안테나, 광학구조물 등에 경량 탄소섬유 강화 복합재료의 적용은 보편화되어 있다. 한편, 위성시스템에서 전력, 통신, 명령/데이터처리, 자세제어 및 관측기기의 각종 전자장비를 보호하는 하우징 구조물에는 여전히 금속재료가 광범하게 적용되고 있다. 특히, 알루미늄 합금은 하우징 재료로 널리 사용되는데, 강도, 강성, 열전달, 우주방사, 전기전도도 및 EMI 차폐특성과 더불어 가공성이 우수하다는 장점을 지닌 반면에, 금속재료로서 중량이 상당하여 위성 경량화 관점에서는 한계를 갖게 하는 단점이 있다. 전자장비에 부여된 전자기능 측면에서 보면, 하우징은 기생 구조물로서, 경량으로 제공될수록 전자장비 전체 무게에서 전자유닛만의 무게가 차지하는 전기전자기능비가 향상되고 위성 경량화에 크게 기여할 수 있다. 구조 경량화를 위하여 전자장비 하우징을 경량 복합재로 대체하여 설계 및 제작하였으며, 복합재 하우징의 강도, 강성, 열전달, 우주방사, 전기전도도 및 EMI 차폐를 검증할 수 있는 방법에 대하여 검토하였다.

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Packaging Design Guideline for PET Bottle using Lightness Index (경량화 지수를 이용한 페트병의 패키징 설계 기준)

  • Kim, Sun-jong;Nastaran, Moghimi;Jang, Si-hoon;Park, Su-il
    • KOREAN JOURNAL OF PACKAGING SCIENCE & TECHNOLOGY
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    • v.22 no.3
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    • pp.163-168
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    • 2016
  • In this study, we analyzed the empty body weight and nominal volume of different types of polyethylene terephthalate (PET) bottles commercialized in Korean market. Over 780 PET bottles were collected and classified into four types, heat resistance bottle, normal resistance bottle, pressure resistance bottle, and long period using bottle. Each PET bottle's lightness index was established using bottle weight and nominal volume. Based on the index value, "acceptable" and "optimum" criteria for design guideline of PET bottle were summarized for each PET bottle type. In this paper, we suggest the use of PET bottle lightness index as a design guideline for material resource reduction of PET bottle for Korean beverage industries and bottle makers. For example, we can achieve 2~4 g weight reduction in normal pressure bottle for 500 mL drinking water.

Using Topology Optimization, Light Weight Design of Vehicle Mounted Voltage Converter for Impact Loading (위상 최적화 기법을 이용한 충격하중에 대한 차량 탑재형 전력변환장치의 마운트 경량화 설계)

  • Ko, Dong-Shin;Lee, Hyun-Kyung;Hur, Deog-Jae
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.31 no.6
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    • pp.353-358
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    • 2018
  • In this study, it is describe to an optimization analysis process for the weight reduction of the voltage converter in the electric vehicle charging systems. The optimization design is a technique that finds the optimal material distribution under a given material quantity constraint by combining the design sensitivity with the material properties and the mathematical optimization. Among the topology optimization, a lightweight design is performed by a solid isotropic material with penalization with simple formula and well-convergence. The lightweight design consists of three steps. As a first step, a finite element model for the basic design of the on-board voltage converter was constructed and static analysis was performed on the load. In the second step, the optimum shape is obtained for the lightweight by performing the topology optimization using the solid isotropic material with penalization applying the stiffness coefficient of the isotropic material to the static analysis result. As a final step, impact analysis was performed by applying a half-sinusoidal pulse shape impact load which satisfies the impact test standard of the vehicle-mounted part with respect to the optimum shape. In the topology optimization, the design domain was defined as the mounting bracket area, and the design technology was finally achieved by optimizing the mounting bracket to achieve a weight reduction of 20% over the basic design.

Design and Implementation of Movie Reservation System with EJB 3.1 Lightweight Container Architecture (EJB 3.1 경량 컨테이너 구조 환경에서 영화 예매 시스템의 설계 및 구현)

  • Lee, Myeong-Ho
    • Journal of Digital Convergence
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    • v.11 no.5
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    • pp.307-312
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    • 2013
  • This paper aims to design and realize movie reservation system with EJB 3.1 lightweight container architecture. N-Tier enterprise architecture to resolve the problem with benefits to support the new architecture is a lightweight container architecture. This architecture, such as the EJB, but not heavy, to provide all of the architecture is possible. The lightweight container architecture is most often used in business EJB 3.1 is well-known architecture. Therefore, this research has the N-tier enterprise architecture to solve the advantages and disadvantages developed to support the latest EJB 3.1 architecture based on the design and implementation of a movie reservation system.

An Experimental Evaluation of Bending and Shear Resisting Strengths for Wire-Integrated Deck Plate System using Lightweight Concrete (경량콘크리트를 사용한 철선일체형 바닥구조의 휨내력 및 전단내력 실험적 평가)

  • Lee, Seong-Hui;Bang, Jung-Seok;Won, Yong-An;Ryoo, Jae-Yong;Choi, Sung-Mo
    • Journal of Korean Society of Steel Construction
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    • v.23 no.3
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    • pp.275-282
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    • 2011
  • A recent development of seismic design, which is required among environmentally friendly members, increased the concern on light-weight concrete. Extending around the building, the structural design which is applied for light-weight concrete has been increased. This study therefore evaluates the bending resistance and the shear resistance involved using four specimens that were manufactured and tested. The parameters used in this study exist. This study investigates the structural performance of composite slab using light-weight concrete with KCI (2007).

Shape Design based on Topology Optimization for Manufacturing of Lightweight Valve Disc by 3-D Printing (3차원 프린팅에 의한 경량 밸브 디스크 제조를 위한 위상최적화 기반의 형상 설계)

  • Kim, Taehyung
    • Journal of Energy Engineering
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    • v.27 no.4
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    • pp.13-19
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    • 2018
  • In this study, the lightweight design of butterfly valve disc component for power plant based on topology optimization was performed. Here, commercial finite element (FE) analysis software was used. The external shape of the basic disc model was not deformed, and the internal element density was removed to make it lightweight. Optimal design was performed each other after the disc plate and two brackets attached on the surface of the disc were separated. Once the optimal shapes were selected, they were assembled to build up the 3-D lightweight valve disc model. After applying pressure to this model, FE analysis was performed to confirm the structural safety.