• Proceedings of the KSR Conference
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• 2005.05a
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• pp.453-458
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• 2005

Weight minimization of double-deck train carbody is imperative to reduce cost and extend life-time of train. It is required to decide 36 thickness of aluminum extruded panels. However, the design variables are two many to tract. moreover, one execution of structural analysis of double-deck carbody is time-consuming. Therefore, we adopt approximation technique to save computational cost of optimization process. Response surface model is used to apporximate static response of double-deck carbody. To obtain plausible response surface model, orthogonal array is empolyed as design of experiment(DOE). Design improvement by approximate model-based optimization is described. Accuracy and efficiency of optimization by using response surface model are discussed.

• Journal of the Korean Society for Precision Engineering
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• v.23 no.9 s.186
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• pp.149-155
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• 2006

This paper is concerned with the weight reduction of front side member of a vehicle considering the application of high strength steel sheet. The influence of steel sheet grade and thickness on the energy absorption, impact load and deformed shape of front side member is investigated by using reverse engineering and FE-analysis. The reverse engineering is applied to obtain 3D model of front side member from B.I.W for the FE simulation. FE analysis is carried out with commercial crash analysis SW PAM-CRASH. The crashworthiness of front side member is considerably improved with steel sheet strength and thickness increase. From the result of this study the weight reduction in automotive parts for the improvement of the fuel efficiency can be easily achieved with replacing high strength steel without deterioration of crashworthiness.

• Proceedings of the KWS Conference
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• 2006.05a
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• pp.71-73
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• 2006

Magnesium alloys are becoming important material for light weight car body, due to their low specific density but high specific strength. However they have a poor weldability, caused high oxidization tendency and low vapor temperature. In this study, the laser welding performance of magnesium alloys was investigated for automobile application. The materials were rolled magnesium alloy sheet contains 3%Al and 1%Zn. To evaluate the weldability, we examined the appearance of welding bead. The mechanical property was measured for welded specimen by tensile test. And formability was checked with the Erichsen tester. For the results, the performance of weld in laser welding was enough for press forming such as car body. But it was recommended to use filler wire for reduce the under fill.

• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.17 no.10
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• pp.901-906
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• 2007

Lightweight body due to the decrease of panel thickness and reinforcing member might cause low stiffness. On the other hand, high stiffness body requires an increase of mass. Front pillar section area has been decreased for increasing the driver's visual field. Global vehicle stiffness is affected by stiffness distribution ratio between upper part and lower part at a side body structure. This paper describes a process used to evaluate the stiffness distribution ratio based on strain energy. In addition, optimum design schemes are presented for high stiffness and lightweight body structure considering the investigated stiffness distribution ratio.

• Journal of the korean Society of Automotive Engineers
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• v.18 no.5
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• pp.1-9
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• 1996

에어백 관련기술은 차체 충돌특성 평가, 승객거동분석, 좌석벨트/조향축/에어백의 조화설계 등을 포함하는 시스템 엔지니어링 기술과 충돌감지센서, 가스발생기, 모듈 등을 포함하는 주요 기능 부품의 설계 및 제조기술로 구분된다. 이 중 시스템 엔지니어링 기술은 국내의 완성차 업계의 노력에 의하여 선진국의 수준에 근접하고 있으나 부품의 설계 및 제조기술은 매우 취약한 상황이다. 80년대 후반부터 각국의 에어백 관련 특허 출원 건수가 급증하고 있으며 새로운 기능의 부품들이 속속 개발되고 있다. 에어백 기술의 발전방향은 소형화, 경량화, 저렴화로 요약된다. 차량의 전방 충돌에 대비한 에어백이 주종을 이루고 있으나 측면 충돌에 대비한 side bag, 뒷자석 승객을 보호하기 위한 rear bag 등이 개발되고 있고 최근에는 버스 등 대형차량이나 모터사이클 등에도 에어백을 부착하기 위한 연구가 추진되고 있다. 에어백은 충돌센서(crash sensor), 가스발생장치(inflator), 공기주머니(bag), 덮개(cover), 배선(wire harness) 등으로 구성된다. 이들 중에서 공기주머니, 덮개, 가스발생장치를 결합한 부분 조립품을 모듈(module)이라고 부르고 있다. 이하에서는 에어백을 구성하는 주요 기능부품들의 종류, 특성과 기술개발 동향을 알아보기로 한다.

• Proceedings of the KSR Conference
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• 2005.11a
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• pp.1071-1082
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• 2005

In this paper is studied a theoretical approach to predict structural performances and weight reduction rates of a carbody with shell type sections in case that its materials have to be substituted. For the material substitution design of a carbody, bending, axial and twisting deformations are considered under constant stiffness and strength conditions, which utilizes some new indices derived from a structural point of view. The developed indices to measure the weight reduction by the material substitution give good guidelines on conceptual design of carbodies.

• Proceedings of the KSR Conference
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• 2005.11a
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• pp.1089-1096
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• 2005

This study was experimental test of edgewise compression properties for aluminum(type-50XX) sandwich panel with thermal environment and surface treatment using adhesive film. There was decreasing $10\%-peel$ strength after thermal environment. Through compressive. buckling mode know to seen of properties of adhesive, sheet and core strength. First case of Chromate to aluminum sheet, know low shear strength of adhesive through buckling mode but case of Beomite to aluminum sheet, know than thin sheet and core low strength through buckling mode.

• Proceedings of the KSR Conference
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• 2003.10c
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• pp.446-454
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• 2003

This paper derived a theoretical method to estimate structural characteristics of carbody members when material substitution designs were performed, and verified the theoretical method with finite element analyses. For important factors in rolling stock design, such as bending stiffness, natural frequency, bending strength and buckling strength, some performance indices to estimate structural behaviors were developed in order to derive an equivalent design in spite of material substitutions. The developed method was used to reduce the weights of carbody components, as example problems, by substituting the aluminium alloy for the structural steel. The analysis results of the examples show that the proposed technique gives a reasonable initial guess in the case of a material substitution design.

• Proceedings of the KSR Conference
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• 2006.11b
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• pp.18-30
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• 2006

In this paper is studied a theoretical approach to predict structural performances and weight reduction rates of a car-body with shell type sections in case that its materials have to be substituted. For the material substitution design of a car-body, bending, axial and twisting deformations are considered under constant stiffness and strength conditions, which utilize some new indices derived from a structural performance point of view. The developed indices to measure the weight reduction by the material substitution give good guidelines on conceptual design of car-bodies.

• Journal of the KSME
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• v.33 no.10
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• pp.884-891
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• 1993

최근 승용차의 설계는 일반적으로 고속화, 경량화 추세에 있다. 이에 따라 심각하게 대두되고 있는 것이 진동문제로서, 그중에서도 조향계(steering system)의 진동은 보다 쾌적한 승차감 내지 조정성능을 저해하고 운전자에게 불쾌감을 초래하는 진동으로서 이에 대한 개선책이 요구되어 왔다. 따라서 이러한 조향계의 진동인 쉬미(shimmy)현상을 저감시키기 위해서는 다음과 같은 방법등이 있다. 1) 가진원이 되는 타이어의 불균형 질량을 줄이거나 타이어의 정밀도를 증가시키는 방법. 2) 진동전달 경고상의 감쇠특성과 조향계의 강성을 변화시켜 전달률을 줄이는 방법. 3) 차체의 동특성 변화를 통하여 고유진동수를 변화시켜 공진영역을 옮기는 방법. 이 글에서는 쉬미에 큰 영향을 줄 것으로 생각되어지는 여러 중요한 인자들을 단계적으로 포함 시켜가면서 이론해석 결과와 실험결과를 비교 . 검토 . 보완해갈 것이며, 그 결과 이론적으로 쉬미현상을 예측할 수 있는 방안을 제시하고자 한다.