• Title/Summary/Keyword: 결함탐상

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탐촉자의 접촉방식에 따른 복합재 연소관의 초음파탐상 기법 연구

  • 나성엽;임수용;김동륜
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2000.04a
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    • pp.22-22
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    • 2000
  • 본 연구에서는 초음파 탐촉자의 접촉방식을 다양화하여 Immersion법/Bubbler법/Squirtor법으로 복합재 연소관을 탐상하는 방법에 대하여 연구하였으며, 이를 위하여 FRP의 delamination, FRP-EPDM간의 미접착을 모사한 복합재 연소관 모의결함시편을 제작하여 시험하였다. Immersion법에서는 일반적으로 사용되는 방법을 적용하였으며 Bubbler 및 Squirter법에서는 자체적으로 설계 및 제작한 치구를 이용하여 시험하였다. 이들 각 방법에 대하여 복합재 연소관 모의결함 시편의 결함부위에 대한 초음파 신호를 A-scan으로 비교하고 또한 C-scan하여 결함의 검출 정도를 비교하였다. 그리고 시험 자료를 바탕으로 데이터 값을 분석함으로써 복합재 연소관에서의 초음파 속도, 음향 임피던스, 반사율 및 투과율 등 복합재료의 초음파 특성을 산출하였으며 또한 건전신호와 결함신호에 대한 분류기준을 제시하였다.

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Characteristic Analysis of the ECT Array Probe for Inspection of NPP (원전설비검사를 위한 배열와전류프로브 특성해석)

  • Lim, Geon-Gyu;Lee, Hyang-Beom;Kim, Ji-Ho
    • Proceedings of the Korean Institute of IIIuminating and Electrical Installation Engineers Conference
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    • 2008.05a
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    • pp.431-433
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    • 2008
  • 본 논문에서는 원자력 발전소의 SG세관 검사를 위한 배열와전류프로브의 와전류탐상 특성을 해석하였다. 신호해석을 위해 원자력발전소 SG 세관의 내부 및 외부결함을 모델링하였으며, 결함의 깊이는 세관 두께의 40[%]로 하였다. 해석방법은 3차원 유한요소법을 이용하여 전자기 수치 해석을 수행하였다. 두 종류 결함의 수치해석 비교 결과 내부결함의 신호가 외부결함 신호에 비해 크게 발생되는 것을 확인할 수 있었으며, 또한 획득한 신호를 ASME 표준 시험편을 이용한 배열와전류 프로브의 와전류탐상 실험신호와 비교하였다. 본 논문의 결과는 원전설비검사를 위한 배열와전류프로브 신호의 특성해석에 도움이 될 것으로 사료된다.

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Implementation of An Automated Ultrasonic Flaw Imaging System for the Inspection of Pipe Welding (배관 용접부 자동 초음파 결함 영상 보정 시스템 구현)

  • Kim, Han-Jong;Park, Jong-Hoon;Kim, Cheol-Won
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2008.05a
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    • pp.556-559
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    • 2008
  • In this study, an automated ultrasonic testing system and post signal and image processing techniques are developed in order to construct ultrasonic flaw images in weldments. The automated ultrasonic testing system developed in the present study adopted an 8 channel pulser/receiver-ADC unit and a 2 axis motion driving unit and the post signal and image processing algorithms are built into the system program of the automated ultrasonic testing system.

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Study of the Weld Defects Identification Method by Ultrasonic Pulse Echo Patterns (초음파 펄스 에코 패턴으로 용접 결함 식별 방법 연구)

  • Kim, Won-Jung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.12
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    • pp.6114-6118
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    • 2013
  • This study examined the ultrasonic pulse reflection method(UPRM) for testing each ultrasonic pulse waveform model(UPWM) based on weld defects. The sharp crack of a clear signal was generated. The echo height of the defective probes changed according to the location. In a long crack in a circle around the defective probes, the Swivel scanning echo height when using the particle was reduced drastically. The peaks in the echo were thin because the needle was pointed. The porosity defects arising from a single echo was sharp and crisp, but a number of pores of the collective reflection overlapped and ajagged echo was observed. Slag, slag inclusions, cracks, and defects at the Swivel scan of each particle using the echo shape showed difference in the degree. Cracks were revealed as sudden changes in the echo height of the slag inclusions: increase ${\rightarrow}$ decrease ${\rightarrow}$ increase ${\rightarrow}$ decrease. In addition, the location of a number of defects in the dense pore geometry, such as a typical echo sundry, revealed the shape in the slag. Poor penetration of the defect echo, revealed the cracks to have a sharp-edged, crack-like shape with an echo.

NDT of a Nickel Coated Inconel Specimen Using by the Complex Induced Current - Magnetic Flux Leakage Method and Linearly Integrated Hall Sensor Array (복합 유도전류-누설자속법과 고밀도 홀센서배열에 의한 니켈 코팅 인코넬 시험편의 비파괴검사)

  • Jun, Jong-Woo;Lee, Jin-Yi;Park, Duk-Keun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.27 no.5
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    • pp.375-382
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    • 2007
  • Nondestructive testing (NDT) by using the electromagnetic methods are useful for detecting cracks on the surface and subsurface of the metal. However, when the material contains both ferromagnetic and paramagnetic materials, it is difficult for NDT to detect and analyze cracks using this method. In addition the existence of a partial ferromagnetic material can be incorrectly characterized as a crack in the several cases. On the other hand a large crack has sometimes been misunderstood as a partially magnetized region. Inconel 600 is an important material in atomic energy plant. A nickel film is coated when a crack a appears on an Inconel substrate. Cracks are difficult to detect on the combined material of an Inconel substrate with a nickel film, which are paramagnetic and ferromagnetic material respectively. In this paper, a scan type magnetic camera, which uses a complex induced current-magnetic flux leakage (CIC-MFL) method as a magnetic source and a linearly integrated Hall sensor array (LIHaS) on a wafer as the magnetic sensors, was examined for its ability to detect cracks on the combined material. The evaluation probability of a crack is discussed. In addition the detection probability of the minimum depth was reported.

Effects of the Remanent Magnetization on Detecting Signals in Magnetic Flux Leakage System (자기누설탐상시스템에서 배관의 잔류자화가 결함신호에 미치는 영향)

  • Seo, Kang;Jeong, Hyun-Won;Park, Gwan-Soo;Rho, Yong-Woo;Yoo, Hui-Ryong;Cho, Sung-Ho;Kim, Dong-Kyu
    • Journal of the Korean Magnetics Society
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    • v.15 no.6
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    • pp.325-331
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    • 2005
  • The magnetic Hut leakage (MFL) type nondestructive testing (NDT) method is widely used to detect corrosion and defects, mechanical deformation of the underground gas pipelines. The object pipeline is magnetically saturated by the magnetic system with permanent magnet and yokes. Because of the strong magnetic field enough to saturate the pipe, there could be distortion of the sensing signals because of the magnetization of the pipeline itself, To detect the defects precisely, the sensing signals are need to be compensated to eliminate the distortions coming from the media hysteresis. In this paper, the magnetizations of the pipeline in MFL type NDT are analyzed by Preisach model and 3D FEM. The distortions of the sensing signals are analyzed.

Development of the Automated Ultrasonic Flaw Detection System for HWR Nuclear Fuel Cladding Tubes (중수로형 핵연료 피복관의 자동초음파탐상장치 개발)

  • Choi, M.S.;Yang, M.S.;Suh, K.S.
    • Nuclear Engineering and Technology
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    • v.20 no.3
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    • pp.170-178
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    • 1988
  • An automated ultrasonic flaw detection system was developed for thin-walled and short tubes such as Zircaloy-4 tubes used for cladding heavy-water reactor fuel. The system was based on the two channels immersion pulse-echo technique using 14 MHz shear wave and the specially developed helical scanning technique, in which the tube to be tested is only rotated and the small water tank with spherical focus ultrasonic transducers is translated along the tube length. The optimum angle of incidence of ultrasonic beam was 26 degrees, at which the inside and outside surface defects with the same size and direction could be detected with the same sensitivity. The maximum permissible defects in the Zircaloy-4 tubes, i.e., the longitudinal and circumferential v notches with the length of 0.76mm and 0.38mm, respectively and the depth of 0.04 mm on the inside and outside surface, could be easily detected by the system with the inspection speed of about 1 m/min and the very excellent reproducibility. The ratio of signal to noise was greater than 20 dB for the longitudinal defects and 12 dB for the circumferential defects.

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Signal Analysis of Eddy Current Array Probe According to Size Variation of FBH Defects (배열 와전류 프로브의 FBH 결함 크기 변화에 따른 신호 해석)

  • Kim, Ji-Ho;Lim, Geon-Gyu;Lee, Hyang-Beom
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.2
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    • pp.137-144
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    • 2009
  • In this paper, the signal analysis of eddy current array probe was performed to analyze the electromagnetic characteristics with the variation of FBH(flat bottomed hole) defects size on steam generator tube in NPP(nuclear power plants) using the electromagnetic finite element method. To obtain the electromagnetic characteristic of probes, the governing equation was derived from Maxwell's equations, and the individual problem was analyzed by using the 3-dimensional finite element method. For the simulation FBH defects were used. The depth of FBH defects were 20%, 40%, 60%, 80% and 100% of steam generator(SG) tube thickness, and it was assumed that the defects were located on the tube outside. And the operation frequencies of 100 kHz, 300 kHz and 400 kHz were used. Material of specimen was Inconel 600 which is usually used for SG tubes in NPP. The signal difference could be observed according to the size variation of depth of FBH defects and operation frequencies. The results in this paper can be helpful when the ECT(eddy current testing) signals from EC array probe are evaluated and analyzed.

Detection of Internal defects of a laminated plate using holographic interferometry (홀로그래피 간섭법을 이용한 층상평행판의 내부결함 탐상)

  • 김달우;한용규
    • Korean Journal of Optics and Photonics
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    • v.9 no.5
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    • pp.326-332
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    • 1998
  • A laminated plate which contains debonds is visualized and evaluated nondestructively by holographic interferometry. Characteristic vibration frequencies of the plate are found in which debonds appear as anomalies in the fringe pattern for realtime holography. A set of time-average holograms for the vibrating plate are generated at various positions using a piezoelectric transducer, and the anomalies in each reconstructed hologram are enhanced through image processing. The images are added together to show the distribution of debonds for the whole area of the test plate.

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Numerical Analysis of Magnetic Flux Leakage Inspection (누설자속탐상의 수치해석)

  • Lee, Hyang-Beom;Kim, Sean
    • Journal of the Korean Society for Nondestructive Testing
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    • v.21 no.5
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    • pp.485-492
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    • 2001
  • In this paper, electro-magnetic numerical analysis of MFL(magnetic flux leakage) method is presented. For the electromagnetic numerical analysis, 2-D FEM(finite element method) is used. The magnetic vector potential is used as a variable. The analysis of the magnetic field considering the magnetic nonlinearity is performed for the effect of the magnetic salutation. For the verification of the validity of the numerical simulation results, by using the lab-made experimental setup, non-destructive inspection is performed. The SM 45C carbon steel is used as a specimen and the artificial defects are made on the specimen. The non-destructive testing for the detection of the defect is performed. The results according to the variation oi the defect depth and the defect shape are obtained. The experimental results are compared to the numerical ones, and we conclude that the numerical results are similar to the experimental ones. So the possibility of simulation of the MFL by using the numerical analysis is shown in this paper.

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