• Title/Summary/Keyword: 결함탐상

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Numerical Analysis of ECT with Axisymmetric Crack (원통형결함에 대한 와전류탐상의 수치해석)

  • Lee, H.B.;Shin, Y.K.;Lim, S.K.;Jung, H.K.;Hahn, S.Y.
    • Proceedings of the KIEE Conference
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    • 1997.07a
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    • pp.83-85
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    • 1997
  • In this paper a numerical analysis method for eddy current testing (ECT) with axisymmetric crack is studied. The finite element method(FEM) is used for electromagnetic solution. In this paper the outer diameter crack of INCONEL 600 tube is modelled and the impedance signal is obtained using the differential probe. The characteristics of the crack depth variation in the signal are analyzed.

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Numerical Analysis Methods for Eddy Current Testing for Heat Exchanger Tube with Axi-symmetric Defects (열교환기 전열관의 결함에 대한 와전류 탐상 수치해석방법)

  • Kim, Chang-Wook;Seo, Jang-Won;Kim, Shin;Lee, Hyang-Beom
    • Proceedings of the KIEE Conference
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    • 2000.07b
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    • pp.831-833
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    • 2000
  • In this paper, a numerical analysis algorithm of eddy current testing(ECT) for heat exchanger tube with axi-symmetric defects using finite element method(FEM) is presented. In the ECT FEM analysis, we used trianglular and rectangular elements for exact signal of ECT for variable shape of defects. This paper presents a systematic and efficient numerical analysis algorithm for ECT. We employ the LU decomposition and Cholesky method for solving the system matrix. This numerical analysis algorithm is effectively applied to heat exchanger tube with defects.

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Finite Element Analysis of ICFPD Method for the Defect Detection of Railway Axle (철도차량 차축 결함에 대한 집중 유도 전위차법 탐상의 유한요소 해석)

  • Goo B.C.;Lim C.H.;Kwon S.J.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.24-27
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    • 2005
  • The NDT(Non-Destructive Testing) is valid fur the defect detection of rolling stocks because it can be used to detect defects in invisible places. For example, in case of wheelsets fatigue cracks are initiated in the wheel seat that suffers from fretting fatigue damage. But the conventional ICFPD method can not be applied to detect such cracks in press-fit area of the axle by some technical problems. In this study, we introduced a new ICFPD (Induced Current Focusing Potential Drop) method that can be applied in press-fit area of the axle. And we performed the finite element analysis of the new ICFPD method using measured electromagnetic properties of the wheel and axle. It seems that our approach is very useful f3r the detection of defects in invisible places.

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Development of New ECT Probe Separating the Permebility Variation Signal in the SG Tube (증기발생기 전열관의 투자율 변화신호 분리를 위한 신형 탐촉자 개발)

  • Park, Duck-Gun;Ryu, Kwon-Sang;Lee, Jeong-Kee;Son, De-Rac
    • Journal of the Korean Society for Nondestructive Testing
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    • v.28 no.1
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    • pp.9-15
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    • 2008
  • A new ECT probe to separate the ECT signal distortion due to PVC (permeability variation clusters) and ordinary defects created in SG tubes has been developed. The hystersis loops of PVC which are extracted from retired SG (steam generator) tubes of Kori-1 NNP were measured. The tensile tests were performed to identify the mechanism of PVC creation. The conditions detecting the PVC created in 56 tubes were investigated using computer simulation, and the signal processing circuits were inserted in the probe for the digital signal transmission. The new Probe can measure and separate the PVC signal which is created in the SG tubes, and also measures the defects in Ni-sleeving part of SG tubes. furthermore the new ECT probe can measure the defects as fast as bobbin probe, and enhance the testing speed as well as reliability of the defect detection of SG tubes.

Study on an Evaluation of Remote Control Torch Performance to reduce CO2 Welding Defects (CO2 용접결함 감소를 위한 원격 제어 토치 성능 평가 연구)

  • Kim, Jeong-Hyeok;Oh, Seck-Hyeog;Lee, Hae-Gil
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.10
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    • pp.6282-6288
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    • 2014
  • $CO_2$ welding is used widely in the field. On the other hand, welding defects occur when welders cannot adjust the current and voltage needed for welding and have to stop working to adjust the current and voltage, causing sudden cooling down of the welding structure inside a vehicle or tank where the control panel is invisible or when work site is far. This study used three types of existing $CO_2$ welders. This also applied SS400 rolled steel for welding structural purposes for remote control torch welding, perform a welding test through v-groove butt welding with a remote control torch and existing $CO_2$ welding torch, conducted visual inspection on the appearance of a welded top bead. In addition, the appearance quality of the welding part was monitored mainly through penetrant testing and a bending test to evaluate the welding defect reduction and the effect on the performance and compatibility by replacing the existing welder.

Enhancing the Reliability of Coating Flaw Detection for Pipes Buried in Soil Using a Multi-Electrode Detector (다전극 탐상을 통한 토중 매설배관 피복결함 탐상 정확도의 개선)

  • Kim, M.G.;Lim, B.T.;Kim, K.T.;Chang, H.Y.;Park, H.B.;Kim, Y.S.
    • Corrosion Science and Technology
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    • v.19 no.5
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    • pp.265-280
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    • 2020
  • External corrosion of buried pipes can be controlled using both coating and cathodic protection. However, deterioration of the coating can occur due to several reasons. The detection reliabilty of coating flaw detection methods is affected by interference such as metal objects connected to rectifiers and copper grids. When performing parallel direct current voltage gradient (DCVG) inspection, a sine wave form without potential reversal in voltage gradient appears in the area where the interference exists. However, this area may be not identified using existing methods. The objective of this study was to determine the effect of analyzing direction on the reliability of coating flaw detection of pipes buried in soil using a multi-electrode detector. DCVG on the buried pipe was measured along the buried pipe. This measurement parallel to the pipe was repeated. Measured data were analyzed for parallel, vertical, and diagonal directions. The reliability of coating flaw detection was improved by up to 46.4% compared to the conventional method.

Development of Computer Based Ultrasonic Flaw Detector for Nondestructive Testing (컴퓨터 내장형 비파괴검사용 초음파탐상기 개발)

  • Lee, Weon-Heum;Kim, J.K.;Kim, Y.R.;Choi, K.S.;Kim, S.H.;Lee, S.H.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.17 no.2
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    • pp.108-113
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    • 1997
  • Ultrasonic testing is one of the most widely used method of nondestructive testing for pre-service inspection(PSI) & in-service inspection(ISI) in structures of bridges, power plants, chemical plants & heavy industrial fields. It is very important to estimate safety, life, quality of structures. Also, a lot of research for quantities evaluation & analyses inspection data is proceeding. But traditional portable ultrasonic flaw detector had been following disadvantages. 1) Analog ultrasonic flaw detector decreased credibility of ultrasonic test, because it is impossible for saving data & digital signal processing. 2) Stand-alone digital ultrasonic flaw detector cannot effectively evaluate received signals because of lack of its storage memory. To overcome this shortcoming, we develop the computer based ultrasonic flaw detector for nondestructive testing. It can store the received signal and effectively evaluate the signal, and then enhance the reliability of the testing results.

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Evaluation of the Surface Crack by a Large Aperture Ultrasonic Probe (대구경 초음파 탐촉자를 이용한 표면균열 평가)

  • Cho, Yong-Sang;Kim, Jae-Hoon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.24 no.2
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    • pp.180-185
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    • 2004
  • Conventional ultrasonic examination to detect micro and small surface cracks is based on the pulse-echo technique using a normal immersion focused transducer with high frequency, or an angle-beam transducer generating surface waves. It is difficult to make an automatic ultrasonic system that can detect micro and small surface cracks and position in a large structure like steel and ceramic rolls, because of the huge data of inspection and the ambiguous position data of the transducer. In this study, a high-precision scanning acoustic microscope with a 10MHz large-aperture transducer has been used to assess the existence, position and depth of a surface crack from the real-time A, B, C scans obtained by exploiting the ultrasonic diffraction. The ultrasonic method with large aperture transducer has improved the accuracy of the crack depth assessment and also the scanning speed by ten times, compared with the conventional ultrasonic methods.

The Evaluation of the thermal degradation and the degree of cure of glass/epoxy composite by ultrasonic technique (복합재료의 열화도 및 경화도에 따른 초음파 특성 연구)

  • 강길호;최원종;박상윤
    • Composites Research
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    • v.16 no.6
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    • pp.33-40
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    • 2003
  • The initial thermal degradation of polymer matrix composite is not observed easily. At the beginning of thermal degradation of polymer matrix composites, phase transformation such as chain scission, oxidation occur, and then micro delamination is produced in matrix and interface between matrix and fiber before blistering. Initial heat damage deteriorate mechanical properties of composites. We presented the detection method of the initial heat damage of composites conveniently using ultrasonic technique. Absorption coefficient and material velocity was measured with thermal degradation and degree of cure. The more thermal degradation was progressed, the more absorption coefficient was increased. When the cure temperature is more high, the absorption coefficient of cured composite is increased and material velocity is decreased. We concluded that cure temperature is more high, the defects such as void is increased and molecular structure cured at high temperature has cross-linking structure which is more absorb the ultrasonic waves.

Development of MFL Testing System for the Inspection of Storage Tank Floor (저장탱크 바닥면 검사를 위한 누설자속 탐상 시스템 개발)

  • Won, Soon-Ho;Cho, Kyung-Shik;Lee, Jong-O;Chang, Hong-Keun;Joo, Gwang-Tae
    • Journal of the Korean Society for Nondestructive Testing
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    • v.22 no.1
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    • pp.38-44
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    • 2002
  • MFL method is a qualitative inspection tool and is a reliable, fast and economical NDT method. The application of MFL method to the inspection of storage tank floor plates has been shown to be a viable means. Examination of tank floors previously depended primarily upon ultrasonic test methods that required slow and painstaking application. Therefor most ultrasonic inspection of storage tank has been limited to spot testing only. Our NDE group have developed magnetic flux leakage system to overcome limitation of ultrasonic test. The developed system consists of magnetic yoke, array sensor, crawler and software. It is proved that the system is able to detect artificial flaw like 3.2mm diameter, 1.2mm depth in 6mm thick steel plate.