• Title/Summary/Keyword: 건식 신선

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Development of Wire Temperature Prediction Method in a Continuous Dry Wire Drawing Process Using the High Carbon Steel (고탄소강의 연속 건식 신선 공정에서 선재의 온도 예측 기법 개발)

  • Kim, Yeong-Sik;Kim, Dong-Hwan;Kim, Byeong-Min;Kim, Min-An;Park, Yong-Min
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.2
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    • pp.330-337
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    • 2001
  • Wire drawing process of the high carbon steel with a high speed is usually conducted at room temperature using a number of passes or reductions through consequently located dies. In multi-stage drawing process, temperature rise in each pass affects the mechanical properties of final product such as bend, twist and tensile strength. Also, this temperature rise during the deformation is the reason that the wire in drawing process is broken by the embrittlement due to rapid strain aging effect. This paper presents the estimation of the wire temperature for the multi-stage wire drawing process. Using the proposed calculation method of wire temperature, temperature rise at deformation zone as well as temperature drop in block considering the heat transfer between the block and wire were calculated. As these calculated wire temperatures were applied to the real industrial fields, it was known that the calculated results were in a good agreement with the measured wire temperature.

Isothermal Pass Schedule to Prevent Delamination in the Dry Wire Drawing Process (층간분리 방지를 위한 건식 등온 신선 패스 설계)

  • Ko, Dae-Cheol;Lee, Sang-Kon;Kim, Min-An;Kim, Byung-Min
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.1 s.190
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    • pp.57-63
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    • 2007
  • Wire drawing process of the high carbon steel with a high speed is usually conducted at room temperature using a number of passes or reductions through consequently located dies. In the multi-pass drawing process, temperature rise in each pass affects the mechanical properties of the final product such as bending, torsion, and tensile property, etc. This temperature rise during the deformation promotes the occurrence of delamination, and deteriorates the torsion property and durability of wire. This study investigates the occurrence of delamination in the wire through the torsion test and the evaluation of wire temperature. The excessive wire temperature leads to the occurrence of the delamination. Based on the calculation of the wire temperature, a new pass schedule, which can prevent the delamination due to the excessive wire temperature rise, is designed through the isothermal pass schedule.

Pass Schedule Design for Improvement of Drawing Speed in the Dry Wire Drawing Process (신선 속도 향상을 위한 건식 신선 공정의 패스스케줄 설계)

  • 김영식;김동환;김병민;김민안;박용민
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.600-603
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    • 2000
  • In the high carbon steel wire drawing process, the wire temperature increases as the drawing speed is faster in order to increase the production rate in the shop floor. The rapid temperature rise causes the wire fracture in the dry wire drawing process. So, in this paper, the isothermal pass schedule program, which includes the calculation method of wire temperature at each pass, is proposed to prevent the wire fracture due to the temperature rise. Using the isothermal pass schedule program, it is newly proposed the pass schedule design system that prevents the cup-cone defects, improves the elongation of the final products and assures further deformation. As a result, the temperature rise of the wire was decreased and the production rate of the final product is remarkably grown up according to the increase of the final drawing speed than that of the conventional process. Also, the proposed pass schedule design system could give a useful information to the process designer who would design the high carbon steel wire drawing process.

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Effect of Sugar on the Textural Properties of Injulmi Made from Waxy Rice Flours by Different Milling Methods (첨가한 당의 종류와 제분방법이 다른 찹쌀가루를 이용한 인절미의 텍스쳐 특성)

  • 김정옥;신말식
    • Korean Journal of Human Ecology
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    • v.3 no.2
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    • pp.68-76
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    • 2000
  • The quality of Injulmi, waxy rice cake is affected by milling methods. varieties. additives, steeping condition before milling and the texture properties during storage. Sinsunchalbyeo and Hwasunchalbyeo flours were made using pin-dry milling(PDM) and roller-wet milling( RWM) methods. Injulmi was made from those flours with different sugars, sucrose, maltose. oligosaccharide, and were measured textural properties of Injulmi stored at 2 $0^{\circ}C$ for 0, 12, 36 and 60 hrs, respectively. The hardness of sucrose added to injulmi made from PDM flour was the highest among any other sugars, but Injulmi from RWM flour was increased in the following order sucrose>maltose>oligosaccharide>non - added Injulmi. Adhesiveness of none added Injulmi were the lowest among sugar added Injulmi including, oligosaccharide, maltose and sucrose added Injulmi.

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Development of Isothermal Pass Schedule Program for the Re-design of a Continuous High Carbon Steel Wire Drawing Process (고탄소강 연속 신선 공정의 재설계를 위한 등온패스스케줄 프로그램의 개발)

  • Kim, Young-Sik;Kim, Dong-Hwan;Kim, Byung-Min;Kim, Min-An;Park, Yong-Min
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.5
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    • pp.57-64
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    • 2001
  • The high speed in the wire-drawing process to meet the demands for the increased productivity has a great effect on the heat generated due to plastic deformation and friction between the wire and the drawing dies. During the high carbon steel wire drawing process, the temperature rise gives a great influence to the fracture of wire. In this paper, to control the temperature rise in the wire after the deformation through the drawing die, the calculation method of the wire temperature, which includes the temperature rise in the deformation zone as well as the temperature drop in the block considering the heat transfer among the wire, cooling water and surrounding air, is proposed. These calculated results of the wire temperature at the inlet and exit of the drawing die at each pass are compared with the measured wire temperatures and verified its efficiency. So, using the program to predict the wire temperature, the isothermal pass schedule program was developed. By applying this isothermal pass schedule program to the conventional process condition, a new isothermal pass schedule is redesigned through all passes. As a result, the possibility of wire fracture could be considerably reduced and the productivity of final product could be more increased than before.

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Evaluation of Solidified Fuel Value of Dairy Cattle Manure Digested by Semi-Dry Anaerobic Digestion Method (젖소분뇨 반 건식 혐기소화 잔재물의 고체연료화 가능성 평가)

  • Jeong, Kwang-Hwa;Kim, Jung Kon;Lee, Dong-jun;Cho, Won-Mo;Ravindran, B.;Kwag, Jung-Hoon
    • Journal of the Korea Organic Resources Recycling Association
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    • v.24 no.4
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    • pp.95-103
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    • 2016
  • The objective of this study was to investigate feasibility of semi-dry anaerobic digestion using dairy cattle manure and to evaluate solidified fuel value of semi-dry anaerobic digestate. To evaluate semi-dry anaerobic digestion using dairy cattle manure, 950 mL bottle type anaerobic reactor was set in the constant temperature room maintained at $35^{\circ}C$. To produce anaerobic digestate for making solidified fuel, acrylic cylindrical anaerobic digester(1,000 mm width ${\times}$ 450 mm height) was set in the constant room temperature to carry out batch test of semi-dry anaerobic digestion using same dairy cattle manure. Moisture content of dairy cattle manure and inoculum solution for anaerobic digestion were 80.64% and 96.83%, respectively. The dairy cattle manure and the inoculum solution was mixed by 1:1 ratio(v/v) for anaerobic digestion. Water content and VS/TS(Volatile Solids/Total Solids) of mixture of substrate and inoculum were 89.74% and 83.35%, respectively. In case of non-inoculated anaerobic digester, the biogas was not produced. By the semi-dry anaerobic digestion, the calorific value of the digestate was reduced by 20% compare to fresh dairy cattle manure. In other hand, ash content increased from 15% to 18.4%. The contents of Cr, Pb, Cd and S of pellet produced from anaerobically digested dairy cattle manure were not against the standard regulation for livestock manure solidified fuel. Therefore, it can be used as fuel that anaerobic digestate produced after semi-dry anaerobic digestion using dairy cattle manure.

Studies on Yukwa Processing Conditions and Popping Characteristics (유과 제조조건 및 팽화요인에 관한 연구)

  • Shin, Dong-Hwa;Choi, Ung
    • Journal of the Korean Society of Food Science and Nutrition
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    • v.19 no.6
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    • pp.617-624
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    • 1990
  • Proper processing condition of Yukwa(oil popped rice snack) for mass production and pop-ping mechanism of it were tested with Shinsun (waxy, Japonica type rice) which was excellent for Yukwa making. Optimum steaming time of dough was 15 min among 4 to 60 min and reasonable moisture content of the dough before steaming was 4895 among 48 to 53% which had good and fine texture. Acceptable stirring time of steamed dough was not significantly different among 1 to 4 min, but no stirring with much larger volume was shown very poor and too soft in texture. At the simplification test of milling method, wet milling was better then dry milling in expansion rate and high temperature treatment of dough at 6$0^{\circ}C$ gave negative effect on their quality. Extending high temperature treatment of dough, reducing sugars in the dough increased and it might be caused of starch degradation. In addition of some other protein sources to dough, Yukwa quality were in proportion to the protein content of the beans. At the long term storage of the Yukwa base, moisture absorption was different depending upon RH of atmosphere and the quality of Yukwa was inferior by storage time. By addition of some alcoholic beverage, such as Makkoli, Soju and Chungju, expansion rate and their texture were somewhat improved by increasing addition amount of them from 15% to. 30% on dough (w/w).

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A Study on Establishment of Technical Guideline of the Installation and Operation for the Biogas Utilization of Transportation and City Gas: Results of the Precision Monitoring (고품질화 바이오가스 이용 기술지침 마련을 위한 연구(II): 도시가스 및 수송용 - 정밀모니터링 결과 중심으로)

  • Moon, HeeSung;Kwon, Junhwa;Park, Hoyeon;Jeon, Taewan;Shin, Sunkyung;Lee, Dongjin
    • Journal of the Korea Organic Resources Recycling Association
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    • v.27 no.2
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    • pp.57-66
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    • 2019
  • This study carried out on-site investigation and precision monitoring to prepare proper design and operation technical guidelines for the use of bio gas in organic waste resources (fertilizing urine, food waste, food waste, food waste, etc.). According to the government's mid- and long-term policy on bio gasification, the expansion of waste resources is actively being pushed forward. However, facilities that use the biogas produced for urban gas and transportation are still under-efficient. Precision monitoring was carried out for biogasification facilities of organic waste resources in seven locations nationwide. When the results of precision monitoring were summarized with the four-season average, the efficiency analysis of each organic waste resource showed that the organic breakdown rate was 66.3% on average on VS basis. Analysis of biogas characteristics before and after pretreatment revealed that the $H_2S$ average of the entire facility was measured at 949.7 ppm using iron salts and desulfurization (dry, wet) and that the quality refining facility shearing and rear end was 29.0 ppm and 0.3 ppm. The methane content was found to be reduced by 65.6% at the rear of the fire tank, 63.5% at the back and 97.5% at the rear.

Effect of 1-MCP Fumigation on the Leaf Chlorosis and Vase Life of Cut Lilies 'Siberia' and 'Medusa' (1-MCP(1-Methylcyclopropene) 훈증 처리가 절화 백합 '시베리아'와 '메두사'의 잎 황화와 절화 수명에 미치는 영향)

  • Choi, Ji-Weon;Lee, Ji-Hyun;Lee, Jung Soo;Kang, Yun-Im;Shin, Il Sheob
    • Proceedings of the Plant Resources Society of Korea Conference
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    • 2019.04a
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    • pp.91-91
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    • 2019
  • 전북 완주군 농가에서 2017년 12월에 재배한 '시베리아'와 '메두사' 품종을 1시간 이내에 국립원예특작과학원 실험실로 이동하였다. 알약(SmartFreshTM, AgroFresh Inc., USA)형태의 1-MCP를 1.875g/3.55m3 기준으로 정량하여 Activator Kit(SmartFreshTM, AgroFresh Inc., USA)에 넣어 마개를 닫고 몇 번 흔들어주어 녹인 후 1.5 ppm이 되도록 처리하였으며 3시간 훈증 후 30분 환기하였다. 훈증처리 후 절화 백합은 유공 필름 슬리브를 이용하여 포장한 후 골판지상자에 넣어 모의 수출환경에서 수송방식은 건식(건조처리)상태로 $4^{\circ}C$ 저장고에 암상태로 저장하면서 무처리를 대조로 에틸렌 노출 조건 조성을 위하여 후레쉬라이프(탑프레쉬) 5g 봉지를 상자내부 5개, 상자외부 저장고 내에 10개로 총 15개의 에틸렌 발생제 처리를 하였다. 백합 절화 신선도 유지기간 연장을 위한 선도유지제 전처리 효과는 1.5 ppm 1-MCP 3시간 훈증처리에 의해 잎의 황화현상을 지연시키는 효과가 있었다. 전체적으로 판정한 절화수명은 '시베리아'는 무처리 9.0일, 1-MCP 훈증 9.0일, 에틸렌 발생제 8.3일, 1-MCP 훈증+에틸렌 발생제 9.5일이었으며 '메두사'는 무처리 6.5일, 1-MCP 훈증 7.5일, 에틸렌 발생제 5.7일, 1-MCP 훈증+에틸렌 발생제 8.5일로 나타났다. 에틸렌에 노출은 꽃의 빠른 노화를 야기하여 절화수명을 단축 시켰으며 이상개화를 보이는 꽃도 있어 상품성이 크게 떨어졌다. 1-MCP에 의해 잎의 황화 억제에 효과적이었으며 저장 중 에틸렌 발생제를 동시에 처리하였을 때 품질유지 효과가 더 크게 나타났으며 '메두사' 품종에서는 만개시 화색도 더 진하게 나타났다. 따라서, 저온저장이나 선적시 에틸렌 발생이 많은 품목과 혼합하게 될 것이 예상될 경우에 품질유지를 위해 1-MCP 훈증처리를 하면 효과적일 것으로 사료된다.

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Analysis of Reentry Test for the Donors Showing Reactivity or Grey Zone in a HBV Surface Antigen Assay by a Chemiluminescent Immunoassay (화학발광면역법에 의한 HBV 항원선별검사에서 양성 및 Grey Zone 결과를 보인 헌혈자의 헌혈 보류 해제 검사 결과 분석)

  • Shin, Sunmi;Kang, Jungwon;Lee, Kyeong Rak;Shin, Geon Sik;Kang, Jae-won;Seo, Young Ik;Min, Hyukki
    • The Korean Journal of Blood Transfusion
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    • v.29 no.3
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    • pp.301-309
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    • 2018
  • Background: If donors who were deferred due to the reactivity or grey zone in HBV surface antigen (HBsAg) assay want to donate blood again, they need to pass reentry tests. On the other hand, approximately half of the donors who are subject to the reentry tests cannot be reentered. This study examined the association between the sample to cutoff (S/Co) value of the HBsAg assay and the final results of the reentry test. Methods: This study analyzed the S/Co values of the HBsAg assay and the final results of the reentry tests for the 3,947 donors from January 2008 to December 2017 using the database of Blood Information Management System of the Korean Red Cross. Results: 1,767 donors (44.8%) were not reentered among 3,947 deferred donors. Among 1,585 donors showing ${\geq}10$ of the S/Co value in the HBsAg screening test, 1,542 donors (97.3%) were not reentered. The additional reentry tests were performed on 120 donors who were not reentered in the first reentry test; 98 donors (81.7%) were still not reentered. Overall, 4.6% of the donors showing a grey zone in the HBsAg assay were not reentered. Conclusion: The reentry test needs to be restricted for the deferred donors showing a more than 10 S/Co value. The application of the grey zone of current HBsAg assay will need to be continued to enhance the HBV-related blood safety.