• Title/Summary/Keyword: 강판재

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Manufacture of Bending die System for the Manufacturing of Metal Panel Coner (금속패널코너가공을 위한 벤딩다이시스템 제작)

  • Kim, Woo-Ki;Kim, Seung-Kyeum;Choi, Kye-Kwang
    • Proceedings of the KAIS Fall Conference
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    • 2008.05a
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    • pp.293-295
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    • 2008
  • 본 연구에서 개발할 설계기술은 부가가치가 매우 높은 소량 다품종 건축용 내 외장재의 금속 패널 코너가공법에 관한 것이다. 금속 금구류 및 건축용 내 외장재로 사용되는 2.5mm이상 되는 금속강판을 사용함에 있어서 가장 문제가 되는 직각코너링 접합부위에서 발생되는 내식성(수명성), 내후성, 및 미려성(디자인)을 향상시키므로 품질의 향상뿐만 아니라 소량 다품종의 생산성을 증대시킬 수 있는 국내 최초 금속패널 코너가공을 할 수 있는 벤딩다이시스템(Bending Die System)를 설계, 제작하여 경제적, 기술적으로 고부가가치를 창출하여 수출증대에 기여할 수 있다.

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A Study on the Structural Performance of Hybrid Studs Subjected to Compression and Torsion (압축과 비틂을 동시에 받는 복합스터드의 구조적 성능에 관한 연구)

  • Jung, Yun Jin;Kwon, Young Bong;Kwak, Myong Keun;Bae, Kyu Woong
    • Journal of Korean Society of Steel Construction
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    • v.18 no.5
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    • pp.543-551
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    • 2006
  • Cold-formed steel studs that are being used as load-bearing members of wall panels for steel houses have a problem with their insulation due to the heat bridging of their web. Some additional thermal insulating materials should be used. To solve this problem, the new-concept hybrid stud, which consists of a galvanized steel sheet (t = 1.0 m - 12.0 m) and a GFRP panel (t = 4.0-6.0 mm), has recently been developed. An investigation on the structural behavior and the strength capacity of this new hybrid stud has been conducted so that it can be used in load-bearing wall panels of residential buildings. This paper describes the axial compression-torsion test results of the hybrid studs under both axial compression and torsion using ATTM. The main factors of the test were the stud length, the magnitude of the initial compressive force, and the loading method of the monotonic or cyclic loading. The torsion was applied increasingly while the initial compression was kept constant to the failure of the hybrid section. The advanced analysis results obtained form the finite element procedure that considered the material properties of the high-strength galvanized steel and the GFRP were compared with the test results for verification.

An Experimental Study on the Flexural Behavior of RC Beams Strengthened with High-Strength Bars(1) (고장력 인장봉으로 보강된 RC보의 휨거동에 관한 실험적 연구(1))

  • Shin, Kyung-Jae;Kwak, Myong-Keun;Heo, Byung-Wook;Na, Jung-Min;Oh, Young-Suk
    • Journal of the Korea Concrete Institute
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    • v.18 no.4 s.94
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    • pp.527-534
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    • 2006
  • This paper outlines a new strengthening technique for concrete beams using externally unbended high-strength bars. The advantages of proposed method lie in speed and simplicity of construction compared to the alternative strengthening method. Externally unbended reinforcement retains many of the advantages over external unbended prestressed tendons. It eliminates time consuming stressing operations. Clearance requirements around anchorages are reduced as access is not required for prestressing jacks. Test results of eight specimens on reinforced concrete beams using different reinforcement materials such as carbon fiber sheet, steel plate and high-tension bar are reported. The beam strengthened by carbon fiber sheet showed a brittle failure mode due to the separation of fiber. As a result of draped profile of external bar, the maximum strength of the beam were increased by up to 212 percent and the deflections were reduced by up to 65 percent. Test results show that the beams reinforced with high-tension bar are superior to reference specimens, especially for the strength and deformation capacity.

A Study on Effective Relations between China's Cancellation of the Export Rebate of VAT tax and Chinese Steel Export to Korea. (중국의 수출 증치세 환급 취소가 중국산 철강재의 대한국 수출에 미치는 영향)

  • Lee, Seoung Taek
    • International Commerce and Information Review
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    • v.19 no.3
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    • pp.83-105
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    • 2017
  • I tried to analyze export relation of influence in Chinese H beam(common steel), Hot Rolled Steel(common steel), Plate(common steel) which could be influenced immediately by China's cancellation of the export rebate of value added tax in 2010 through the statistic methods such as cointegration, Granger causality, impulse response and variance decomposition. In the first period they mutually influenced each other in export to Korea but in the second period, this relation of influence was lessoned. Due to production expansion of Hot Rolled Steel(common steel), Plate(common steel) in Korea, the change of import trend, the market change of steel users' industries and China's expedient export of boron steel to Korea, mutual influence among these products was greatly declined. Ever since Hyundai Steel's production expansion involving blast furnace facilities, there is need for the industry to concentrate on developing new markets for its facilities' output in Korea. Therefore, Korea's steel industry desperately needs strength of de-jure standards such as unique quality standards and related certifications, efficient distribution management, as well as export promotion strategy through its global trading network to effectively address its structural supply-demand imbalances.

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Evaluation of Static Behaviour of Orthotropic Steel Deck Considering the Loading Patterns (하중재하 패턴을 고려한 강바닥판의 정적거동 평가)

  • Kim, Seok Tae;Huh, Young
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.15 no.2
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    • pp.98-106
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    • 2011
  • The deck of steel box girder bridges is composed of deck plate, longitudinal rib, and transverse ribs. The orthotropic steel decks have high possibility to fatigue damage due to numbers of welded connection part, the heavy contact loadings, and the increase of repeated loadings. Generally, the local stress by the repeated loadings of heavy vehicles causes the orthotropic steel deck bridge to fatigue cracks. The increase of traffic volume and heavy vehicle loadings are promoted the possibility of fatigue cracks. Thus, it is important to exactly evaluate the structural behavior of bridge considering the contact loading area of heavy vehicles and real load patterns of heavy trucks which have effects on the bridge. This study estimated the effect of contact area of design loads and real traffic vehicles through the finite element analysis considering the real loading conditions. The finite element analysis carried out 4 cases of loading patterns in the orthotropic steel deck bridge. Also, analysis estimated the influence of contact area of real truck loadings by the existence of diaphragm plate. The result of finite element analysis indicated that single tire loadings of real trucks occurred higher local stress than one of design loadings, and especially the deck plate got the most influence by the single tire loading. It was found that the diaphragm attachment at joint part of longitudinal ribs and transverse ribs had no effects on the improvement of structural performance against fatigue resistance in elastic analysis.

Surface treatment issue of AZ31 Mg alloy for automobile parts (마그네슘(AZ31) 판재 자동차 부품의 표면처리 이슈)

  • Park, Yeong-Hui;Kim, Hye-Jeong;Chu, Dong-Gyun
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2011.05a
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    • pp.44-44
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    • 2011
  • 마그네슘 합금은 낮은 비중의 경량화 금속 소재이며, 주로 주조 주조재 형태로 상당한 기간 활용되어 왔으며, 최근에는 포스코에서 AZ31 합금으로 판재를 생산하면서 판재상의 마그네슘 소재의 응용이 본격화되고 있다. 포스코에서 판재로 생산되는 합금은 AZ31합금이 주종이며, AZ61 합금의 경우도 일부 생산이 시도되고 있으며, 향후 다양한 합금의 판재의 개발이 진행될 예정이다. 마그네슘 합금은 화학적 활성이 커서 내식성 확보를 위한 표면처리가 필수적이며, 내식성의 확보가 상업적 적용을 위하여 필수적이다. 기존의 마그네슘 합금의 표면처리 방법은 주로 AZ91D의 다이캐스팅재에 집중되어 왔으며, 포스코에서 생산되는 AZ31의 스트립 캐스팅재의 표면처리는 합금의 차이로 인하여 새롭게 공정이 개발되어야 한다. AZ31 마그네슘 합금 판재는 경량화가 요구되는 분야에 사용되는 것을 목표로 설계되어 상업화가 추진되고 있으며, 이의 적용을 위해서는 마그네슘 판재의 내부식성을 제어하는 표면처리 공정이 필수적이다. 표면처리에서는 강판 및 알루미늄판재의 표면처리 공정에 이용되는 화성처리-전착도장 공정에 따라야 하겠지만, 산 용액에 매우 취약한 마그네슘 소재의 특성상 같은 처리 조건을 적용하기 어렵다. AZ31 마그네슘의 합금의 표면처리에서 자동차 공정에 적합한 화성처리는 본격적으로 연구되어 있지 않으며, 합금의 차이에 따른 표면거동이 다른 경향을 보인다. 자동차용 표면처리에서 AZ31에 적합한 화성처리 단일 공정을 확보하는 것이 중요하며, 또한 Al-Mg, Mg-Mg계 등 시스템 구성에 따른 연구개발이 필요할 것이다. 본 발표에서는 AZ31 판재를 이용한 자동차 부품 가공에서 고려하여야 하는 표면처리 이슈에 대하여 논하고자 한다.

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Behavior of Hybrid Stud under Compressive Load (복합스터드의 압축 좌굴 거동)

  • Lee, Sang Sup;Bae, Kyu Woong
    • Journal of Korean Society of Steel Construction
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    • v.16 no.5 s.72
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    • pp.609-619
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    • 2004
  • An investigation was conducted on the activities around Europe in order to solve the problem of the thermal bridging of steel studs, which had caused a significant disadvantage. This study included the following: diminishing the contact area between the studs and the sheathing, lengthening the heat transfer route, replacing the steel web with a less conductive material, and placing foam insulation in locations where the thermal shorts are most critical. Although energy efficiency is usually the focus of such foreign cases because their stud application is mostly limited to low-rise residential buildings, both structural and thermal performance are taken into consideration in this study because these target middle-story buildings. A hybrid stud composed of steel and polymer was also developed. This hybrid stud, which is 150 SL in size, is made of a galvanized steel sheet (SGC58) and a glass fiber reinforced polymer (GFRP) withepoxy bonding. A total of 32 specimens were manufactured. Its parameters comprise two types of connection detail,s: the thickness of steel (1.0mm and 1.2mm) and of the GFRP (4mm-4ply and 6mm-6ply), and the ratio of the length to the depth (L/D = 3, 6, 9, 12). Steel stud specimens with the same conditions were compared to the hybrid stud. The test revealed that in the case of the steel specimen with a thickness of 1.0mm, the maximum load of hybrid studs increased an average of 1.62 times comparedto that of the steel stud. In the case of the steel specimen with a thickness of 1.2mm, on the other hand, the average increase was 1.46times. All specimens showed full composite action until the collapse.

Sound Insulation Performance of Honeycomb Composite Panel for a Tilting Train (틸팅 열차용 허니콤 복합 적층재의 차음성능)

  • Kim, Seock-Hyun;Seo, Tae-Gun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.12
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    • pp.1931-1936
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    • 2010
  • In Korean tilting trains, honeycomb composite panels are used for high speed and light weight. The side wall of a tilting train consists of an aluminum honeycomb coated with carbon-fiber-reinforced epoxy skin and a nomex honeycomb panel as the main structure, with glass wool inserted between the panels. In this study, based on ASTM E2249-02, we measure the intensity sound transmission loss (TL) of the honeycomb composite panels. Using mass law deviation (MLD), we estimate the sound insulation performance of the honeycomb composite panels in terms of their weight and explore the feasibility of substituting a conventional corrugated steel panel. The transmission-loss data of the honeycomb composite panels obtained in the study will be used to establish noise-reduction measures for train compartments.

Sound-Insulation Design of Aluminum Extruded Panel in Next-Generation High-Speed Train (차세대 고속철도 차량용 알루미늄 압출재의 차음 설계)

  • Kim, Seock-Hyun;Seo, Tae-Gun;Kim, Jeong-Tae;Song, Dal-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.5
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    • pp.567-574
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    • 2011
  • Aluminum extruded panels are widely used instead of corrugated steel panels for weight reduction in high-speed trains. Of the layers in the train body, it makes the largest contribution to the sound insulation. However, compared with that of a flat panel with the same weight, the TL of the aluminum extruded panel is remarkably lower in the local resonance frequency band. We study aluminum extruded panels for next-generation 400-km/h trains. We investigate the problem of sound insulation and propose a practical method to improve the sound-insulation performance. The local resonance frequency region is increased by a modification of the core structure, and urethane foam is placed in the core. The effect on the sound insulation is verified by experiments. Finally, the improvement for the entire sound-transmission loss is estimated for the layered floor panels of express trains.

Comparative Study on Low-velocity Impact Behavior of Graphite/Epoxy Composite laminate and Steel Plate (탄소/에폭시 복합재 적층판과 강판의 저속충격 거동에 관한 비교 연구)

  • Kong, Chang-Duk;Kim, Yeong-Gwang;Lee, Seung-Hyeon
    • Composites Research
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    • v.20 no.5
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    • pp.1-6
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    • 2007
  • This study was performed to make a comparison on low-velocity impact behavior between graphite/epoxy composite laminate and steel plate. In order to validate the proposed scheme fur the impact behavior of the plate, the Karas's impact model was used. The impact models for this comparative study are the graphite/epoxy composite plate having $[0/90/45/-45/-45/45/90/0]_{8S}$ laminate sequence and the steel plate with a steel ball impactor. The low-velocity impact behaviors for two types of plates were comparatively investigated and performed by considering different impactor velocities and weights respectively. In this investigation, it was found that the composite laminate has impact energy absorption effect due to more flexible behavior than the steel plate, and also it has better characteristics on impact damage and weight.