• Title/Summary/Keyword: 가열접착

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Design of High-Frequency Induction Heating Welder for Synthetic Resin Sheet (합성수지 소재 접착을 위한 고주파 유도가열 접착기 설계)

  • 추연규;김현덕;장우환
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.7 no.7
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    • pp.1533-1538
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    • 2003
  • The present technology of dielectric heating welding for synthetic resin sheet has a switching frequency over 10MHz by using vacuum tube elements, and has restrictively been applied to PVC whose dielectric loss is comparably high. The technology, however, has a difficulty in applying to materials which are made for environment and have low dielectric lose compared with other synthetic resin materials. Recently, the application of materials made for environment is increased so that the technology is faced with the limit. In this paper, a high frequency induction heating welder for synthetic resin sheet is designed applying temperature control by indirect heating to solve the problems about direct heating synthetic resin made for environment.

Design of High-Frequency Induction Heating Welder for Synthetic Resin Sheet (합성수지 소재 접착을 위한 고주파 유도가열 접착기 설계)

  • 추연규;김현덕;장우환
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2003.10a
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    • pp.805-808
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    • 2003
  • 기존에 적용중인 유전가열 합성수지 접착기술의 경우 진공관 소자를 사용하여 10MHz 대역 이상의 스위칭 주파수를 사용하고, 유전손실이 비교적 높은 PVC 소재에 제한적으로 적용해 왔다. 다른 합성수지 소재에 비해서 유전손실이 낮은 친환경적인 소재에 대해서는 적용이 어려운 기술인 관계로 최근들어 부각되는 친환경적 소재의 적용 확대로 인하여 기존 유전가열 방식의 접착기술은 한계에 접하고 있다. 본 논문에서는 고주파 유도가열 관련 기술을 응용하여 친환경적인 합성소재의 직접가열의 문제점을 간접가열에 의한 온도제어를 적용하여 고주파 유도가열 접착기를 설계하였다.

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Study on the Thermal Behavior and Adhesion Properties of Polyurethane Hot Melt Adhesive via Induction Heating (유도가열에 의한 폴리우레탄 핫멜트 접착제의 열적 거동 및 접착특성 연구)

  • Jeon, Ho Kyyon;Park, Hyun Ju;Lee, Ji Eun;Lee, Jonh Hwan;Oh, Sang Taek
    • Journal of Adhesion and Interface
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    • v.19 no.4
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    • pp.167-172
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    • 2018
  • In this study, a polyurethane hot melt adhesive was synthesized and metal particles sensitive to induction heating were added to produce an induction heating melt adhesive. The thermal behavior and adhesion characteristics of metal particles were investigated according to the kind, size and induction heating conditions. Among the various metal particles, induction heating efficiency was the best when nickel and iron were applied. Induction heating efficiency increased with decreasing metal particle size. In addition, the strength of the induction heating power of the adhesive was high and the adhesive strength was improved as the adhesive thickness was thinner.

Studies on Dismantlement Property of Dismantlable Polyurethane Adhesive (우레탄계 해체성 접착제의 해체특성에 관한 연구)

  • Kim, Dong Ho;Chung, Ildoo;Kim, Gu Ni
    • Journal of Adhesion and Interface
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    • v.11 no.1
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    • pp.26-34
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    • 2010
  • We synthesized polyurethane adhesive having thermal characteristic could be debonded by heat treatment and made a dismantlable polyurethane adhesive including thermally expansive bead. We used dynamic mechanical thermal analyzer (DMA) to confirm thermal characteristic and investigated bond strength, dismantlement property of dismantlable polyurethane adhesive by content of thermally expansive bead, heating trigger and treatment conditions. The dismantlable polyurethane adhesive could be expanded by hot-air or microwave treatment and the dismantlement of the specimens became easier as the weight fraction of the thermally expansive bead increased. At the dismantlable polyurethane adhesive, the content of thermally expansive bead 40% was suitable for both bond strength and dismantlement, in case of using hot-air treatment as trigger for dismantlement, bonded joints were separated easily at $160^{\circ}C$ for 30 min and in case of using microwave as trigger, bonded joints were separated easily by irradiating microwave for 4 min.

Comparison of Heating Behavior of Various Susceptor-embedded Thermoplastic Polyurethane Adhesive Films via Induction Heating (다양한 발열체가 분산된 폴리우레탄 접착 필름의 유도가열 거동 비교)

  • Kwon, Yongsung;Bae, Duckhwan;Shon, MinYoung
    • Composites Research
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    • v.30 no.3
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    • pp.181-187
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    • 2017
  • The effect of nanoscopic and microscopic Fe, $Fe_3O_4$, and Ni particles and their shapes and substrate materials on the heating behavior of thermoplastic polyurethane (TPU) adhesive films was investigated via induction heating. The heat generation tendency of $Fe_3O_4$ particles was higher than that shown by Fe and Ni particles in the TPU adhesive films. When the Fe and Ni particle size was larger than the penetration skin depth, the initial heating rate and maximum temperature increased with an increase in the particle size. This is attributed to the eddy current heat loss. The heating behavior of the TPU films with Ni particles of different shapes was examined, and different hysteresis heat losses were observed depending on the particle shape. Consequently, the flake-shaped Ni particles showed the most favorable heat generation because of the largest hysteresis loss. The substrate materials also affected the heating behavior of the TPU adhesive films in an induction heating system, and the thermal conductivity of the substrate materials was determined to be the main factor affecting the heating behavior.

Structural Performance and Fire Resistance Capacity of Inorganic Polymer Composites for Carbon Sheets Exposed to High Temperature (탄소섬유쉬트 보강 콘크리트용 무기계 폴리머 접착제의 내화 및 구조성능)

  • Chung, Lan;Park, Hyun-Soo
    • Magazine of the Korea Concrete Institute
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    • v.10 no.5
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    • pp.109-115
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    • 1998
  • 철근콘크리트 구조물이 과소설계되어 있거나 과다 하중이 작용하게 되면 그 구조물의 구조성능을 파악하여 보수.보강을 시행하게 된다. 최근에 가장 맣이 사용되는 보수.보강 재료로는 특히 휨내력을 보강하는데 탄소섬유를 들 수 있다. 탄소섬유쉬트는 내열성과 내호염성에 있어서 회재가 발생할 경우 보강재료로서 충분한 성능을 가지고 있다. 그러나 이를 접착시키는데 사용되는 에폭시는 유기계 물질로서 화재시 유독가스가 발생하고 내열성능도 30$0^{\circ}C$정도에도 지탱하기 어려워 화재 발생이 가능한 구조물에 사용하기 어렵다. 이 연구에서는 무기계 폴리머 복합재료로 접착된 탄소섬유를 고온(약 800~100$0^{\circ}C$, 1시간)으로 가열한 후 가열된 섬유판의 인장, 휨 전단내력을 검토하여 내열성능을 파악하고 이 섬유쉬트로 보강한 철근콘크리트 부재의 휨 성능을 실험적으로 규명하여 화재의 위험이 있는 구조물에 구조적인 보강재료로 사용이 가능한가를 검토하였다. 연구 결과, 개발된 무기계 폴리머 복합체는 인장강도, 휨강도 및 접착강도가 유기계 접착제와 유사하게 나타났고 800~100$0^{\circ}C$ 정도로 1시간 가열한 이후에도 상온 시험체 휨내력과 전단내력의 63%, 33% 정도를 유지하여 화재의 위험이 있는 부위에도 사용이 가능한 것으로 판단되었다.

A Study on the Performance Evaluation Method of Warm-mix Asphalt Mixture by the Analysis of Bonding Properties between Asphalt Binder and Aggregate (중온 아스팔트 혼합물의 성능 평가를 위한 아스팔트 바인더와 골재 사이의 접착물성분석 방법에 관한 연구)

  • Yoo, In Sang;Cho, Dong-Woo;Hwang, Sung Do;Rhee, Suk Keun
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.31 no.6D
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    • pp.803-810
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    • 2011
  • The public interest of global warming and energy shortage is gradually increased, and the related industries also have become interested in developing eco-friendly material and technology. Warm-mix asphalt (WMA) is a result of the developments to alleviate global warming and energy problems. This WMA is produced at lower temperatures than the temperature at which hot mix asphalt (HMA) is produced. Because most tests in Superpave are developed only for the performance and maintenance of HMA produced by hot temperatures, it is difficult for the tests to identify properly the material properties and then evaluate the performances between HMA and WMA. This study deals with the development of a new protocol to differentiate HMA and WMA performance, and especially the interfacial properties between asphalt and aggregate are targeted as the performance indicator; thus, an evaluation method and guideline are suggested. The concept and idea of the test method applied in this study were modified from the DSR moisture damage test protocol. In addition, TSR test was performed to affirm the relation between the asphalt-aggregate interface and the asphalt-aggregate mixture performances. The followings are the results of this study. Shear stress at 85% linear visco-elastic complex modulus (LVE $G^*$) can be a better parameter than LVE $G^*$, which can assess the interfacial or bonding performance between asphalt and aggregate. Moreover, measuring the bonding performance in thinner film thicknesses will be a better way to evaluate the real and field situation between asphalt and aggregate. The interfacial properties' criteria to apply the newly developed test and parameter should be developed, after the asphalt mixture criteria relating to the interfacial properties are completed.

Preparation and Properties of Modified Polyethylenes: 2. Physical and Heat-Seal Properties of Films (변성 폴리에틸렌의 제조 및 물성 : 2. 필름의 물성 및 열접착 특성)

  • Lee, Jae Heung;Lee, Sang-Hun
    • Journal of Adhesion and Interface
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    • v.3 no.3
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    • pp.15-21
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    • 2002
  • The modified polyethylene(m-PE) films were prepared from aqueous dispersions which were synthesized by reacting poly(ethylene-co-methylacrylate) with aqueous KOH and ammonia solution to attach -COOK, $CONH_2$, and COOH as pendent groups in the polyethylene backbones. Thermal, tensile and heat-seal properties were measured to investigate the effect of the pendent groups. Endothermic peaks on DSC curves were affected by the thermal history of the samples and a melting peak was observed at around $86^{\circ}C$ on the second heating curve while three melting peaks were shown on the first heating curve. A minimum value of tensile strength was shown at 70 mole% of COOK based on pendent groups. Tensile modulus increased with increasing the amide content in pendent groups. The m-PE films were heat-sealed at lower temperature than LDPE films and showed a minimum heat seal strength at around 70 mole% COOK content in pendent groups.

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A Study on Improvement of Thermal and Adhesion Properties of Stone/Wood Composites for Stone Bed using CNT-epoxy Adhesive (CNT/Epoxy 접착제를 이용한 돌침대용 석재/목재 복합재의 열적특성 및 접착특성 개선 연구)

  • Kim, Jong-Hyun;Shin, Pyeong-Su;Kwon, Dong-Jun;Moon, Sun-Ok;Park, Joung-Man
    • Composites Research
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    • v.29 no.5
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    • pp.276-281
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    • 2016
  • Improvement of the thermal and adhesion properties of stone/wood composites was studied. Tensile test was performed for wood and stone to know the basic mechanical properties. Real-time temperature of stone and wood was measured when stone and wood was heated. To compare thermal transfer properties of stone/wood composites, two types of specimens were tested: one was stone upper whereas another was wood upper. Real time temperature measurement and lap shear test were performed to know thermal and adhesion properties by using CNT-epoxy adhesive in which CNT was dispersed in epoxy adhesive uniformly. The thermal transfer property was better for the wood upper case than stone upper case. Adding CNT improved the heat transfer as well as mechanical properties including lap shear strength.

Physical and Environmental Properties According to Borax Addition Ratios of Inorganic Filling Adhesive using Magnesia Silicate Phosphate (마그네시아 실리케이트 인산염을 활용한 무기충전 접착재의 붕사 첨가율에 따른 물리·환경적 특성)

  • Kim, Tae-Hyun;Shin, Jin-Hyun;Lee, Sang-So
    • Journal of the Korea Institute of Building Construction
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    • v.17 no.2
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    • pp.141-147
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    • 2017
  • The purpose of this study is to develop an inorganic filling adhesive using MKP and borax based on Dead-burn magnesia and fly ash. First, basic experiments was conducted to derive the proper addition rate of MKP. And this experiment was carried out according to addition ratio of borax. The test items are measured for pot life, flexural strength, compressive strength, adhesive strength, tensile strength, ratio of temperature change, ratio of hardening shrinkage, radon gas and formaldehyde emission. As a result, the proper addition rate of phosphate was 35%. The pot time is about 10minutes, 15minutes and 25minutes according to addition rate of borax. The flexural strength and compressive strength were obtained at 12hours for minimum flexural strength of 8.0MPa and minimum compressive strength of 31.0MPa. The tensile strength was the least 4.1MPa, and the ratio of hardening shrinkage was maximum 2.4% and ratio of heat change was maximum - 0.3%, which satisfied all of the quality standards of 'KS F 4923' (epoxy resin for repairing concrete structures). Both Radon gas and formaldehyde emission was not detected.