• Tribology and Lubricants
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• v.31 no.4
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• pp.170-176
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• 2015

As a continuation of Part I, which developed a design formula of the minimum corner radius (R_min) for restraining tribological failures, Part II investigates design parameters such as material properties and contact force. As design examples, Al 7075-T651, SST 304 and HT-9 are chosen for the materials and 1, 10 and 100 kN are used for the forces. The results show that the difference in R_min decreases as either the elastic modulus increases or the contact force decreases. Given the same material and force, the permissible R_min decreases as the flat region increases and vice versa. Because the R_min values obtained from the examples are very small, the dimensions of the corner radius normally designed in engineering structures are regarded acceptable. The von Mises stress evaluated for a typical example, which is far below the yield strength, confirms this interpretation. Nevertheless, the present work can provide a design criterion as well as a guideline for quality control in the manufacturing of, in particular, contact corners, which has not been attempted before to the best of the author’s knowledge. In addition, this paper considers the problem of a step that may be formed in the contact contour by using a similar approach. The result shows that no size of the step is permissible.

• Korean Journal of Optics and Photonics
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• v.23 no.5
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• pp.189-196
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• 2012

A floating optical system is a system that moves more than 2 groups to focus at the camera lens. At the camera optics, the floating system that is mainly used is an optical system such as a macro lens which changes magnification very much. When the floating system is assembled and fabricated in the factory, there are differences between the image plane of the sensor and the focal plane of the infinity or macro state. Therefore, in a considerable proportion of cases, the focus adjustment to minimize the difference of BWD(Back Working Distance) is carried out in the process of manufacturing. In this paper, in order to decide the movement of each group in a floating system, we evaluated the rotation angle of CAM for the focus adjustment. We know that the maximum magnification of macro state is corrected by this numerical method for the focus adjustment, too. We investigated the limit of CAM rotation angle of the system by using statistical analysis for CAM rotation angle, which uses the focus adjustment of the floating system with symmetric error factors.

• Journal of Practical Engineering Education
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• v.13 no.2
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• pp.327-332
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• 2021

Materials used for education include SM20C, Al6061, and acrylic. SM20C materials are used a lot in certification tests and functional competitions as carbon steel, but they are also used in industrial sites. Al6061 is said to be a material that produces a lot of tools because it has lower hardness than carbon steel and is highly flexible. When practical guidance is given to students using acrylic materials, it is a material that causes vibration and tool damage due to excessive cutting. In this process, we examine how impact on the 5-axis equipment 2NC head can affect precision control. The weakest part of a five-axis equipment is the head that controls the AC axis. In the event of precision and cumulative tolerances in this area, the precision of all products is reduced. Thus, a key part of the 2NC head, the spindle housing was carried out using Al7075 T6 (U.S. Alcoasa) material and the entire body using FCD450 (spherical graphite cast iron). In the vibration and cutting process acting on these two materials, the analysis was carried out to determine the value of applying the force as a finite element analysis under extreme conditions. We hope that using these analytical data will help students see and understand the structure of 5-axis machining rather than 5-axis cutting.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.33 no.4
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• pp.35-40
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• 2005

There are many methods to reinforce the cylindrical structure for light weight design like skin-stringer and semi-monocoque. Isogrid is one of the reinforced structures to improve buckling load. Isogrid has many advantages for complex load case, internal pressure and concentrated load.In this paper, compressive buckling test and non-linear FE analysis of the isogrid panel are described. Diameter of panel is 2.4m and thickness of plate is 11.43mm. The angle which the panel accomplish is about 70 degrees and, its height is about 660mm. Local buckling, global buckling and variation of stiffness after local buckling were observed during buckling test of the panel. MSC/MARC is used for non-linear FE analysis. When analysis, initial imperfection of panel which occurred during plastic forming is considered. The results of analysis for buckling mode and buckling load have good agreements with test.

• Journal of Practical Engineering Education
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• v.14 no.1
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• pp.119-125
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• 2022

Materials used for education are materials such as SM20C, Al6061, and acrylic. SM20C materials are carbon steel and are often used in certification tests and functional competitions, but are also widely used in industrial sites. The Al6061 material is said to be a material that has lower hardness and stronger flexibility than carbon steel, so it is a material that generates a lot of compositional selection of tools. If students are taught practical training using acrylic materials, vibration occurs due to excessive cutting in some parts and damage to the tool occurs. In this process, we examine to what extent the impact on the 2NC head, which is a five-axis equipment, can affect precision control. The weakest part of the five-axis equipment can be said to be the weakest part of the head that controls the AC axis. When the accuracy and cumulative tolerance of this part occur, the accuracy of all products decreases. Therefore, the core part of the 2NC head, the spindle housing, was carried out using an Al7075 T6 (Alcoa, USA) material. In the process of vibration and cutting applied to this material, the analysis was conducted to find out the value applied to the finite element analysis under extreme conditions. It is hoped that this analysis data will help students see and understand the structure of 5-axis machining rather than 5-axis cutting.