• Title/Summary/Keyword: 가공폭

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The Effects of Forming Depth and Feed Rate on Forming Force of Backward Flow Forming (후방유동성형에서 가공깊이와 이송속도가 성형력에 미치는 영향)

  • Nam Kyoung-O;Yeom Sung-Ho;Kwon Hyuk-Sun;Hong Sung-In
    • Journal of the Korean Society of Propulsion Engineers
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    • v.9 no.4
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    • pp.16-22
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    • 2005
  • The flow forming has been used to produce long thin walled tube parts, with reduced forming force and enhanced mechanical and surface quality for a good finished part, compared with other method formed parts. So flow forming technique is used widely in industrial production. Especially spinning and flow forming techniques are used frequently in automotive, aerial, defense industry. In this paper, finite element method analysis of three-roller backward flow forming of a workpiece is carried out to study effects of forming depth and feed rate on forming force. The axial and radial forces on several forming depth and feed rate conditions are obtained.

A Comparison Study on Strength of Stainless Steel Tube and Steel Tube Stub-columns (스테인리스강관과 일반구조용강관 단주내력 비교에 관한 연구)

  • Jang, Ho Ju;Yu, Jea Hee;Yang, Young Sung
    • Journal of Korean Society of Steel Construction
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    • v.15 no.5 s.66
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    • pp.561-570
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    • 2003
  • This study evaluate the characteristics of stainless steel for the use of stainless steel tubes as structural members. The strength of stainless steel tube was compared with that of steel tube stub-columns through tensile experiment and compressed experiment. The selected experimental parameters were diameter (width)-thickness and section shape. The results of tests showed that stainless steel tubes could be predicted as superior to steel tubes in terms of tensile strength, yield ratio, elongation percentage, and absorption ability of energy. The yield strength of stainless steel tubes were found to be higher than the Korean Standards ($Fy=2.1tf/cm^2$) and the design strength of SIJ-ASD($Fy=2.4tf/cm^2$). It was also higher then the yield strength of steel tubes. The plastic deformation of stainless steel tubes was found to beto that of steel tubes.

Performance Evaluation of Endmill in High Speed Machining (고속가공용 엔드밀의 성능평가)

  • 이정무;김건주;정윤교
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.324-328
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    • 2002
  • Recently, in machining industry much progress has been made by taking advantage of high speed machining. On the other hand as disadvantage high speed machining involves shortening the life of cutting tool. In this research we want to evaluate the performance of appropriate endmill for high speed machining in accordance with surface roughness of land width and clearance angle of flat-endmill

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선반용 고속주축계의 동특성 해석

  • 조정준;김석일;최대봉
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.4
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    • pp.5-12
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    • 1994
  • 고속절삭을 통해서 가공능률과 가공정밀도의 향상을 도모할 수 있기 때문에, 최근에는 공작기계용 고속주축계가 많은 주목을 받고 있다. 본 연구에서는 주축 선단부에 무거운 척과 공작물이 위치하는 선반용 고속주축계의 동특성을 해석하기 위해서 유한요소법을 도입하였다. 특히 세장비가 비교적 작은 주축은 Timoshenko 이론으로, 폭이 유한한 베어링은 반경방향 외에도 모멘트방향의 강성 및 감쇠특성을 가지고 있는 것으로 모델화하였다. 그리고 선반용 고속주축계의 고유진동수와 감쇠비에 대한 주축회전수, 베어링의 지지특성, 베어링의 간격, 주축재료의 내부감쇠율 등의 영향을 고찰하였다.

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Real-time measurement of the width of piston ring groove on the grinding process (연삭가공 중인 피스톤 링 그루브의 실시간 연삭폭 측정법 개발)

  • Kim, Byoung-Chang
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.2
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    • pp.28-34
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    • 2014
  • A non-contact type measurement system is specially devised to measure the width of a piston ring groove in the grinding process. This system comprises a line camera with an imaging lens, collimated white light source, and a one axis translation stage. When the measurement system movesalong the diagonal direction of the cylinder, the line camera captures an image. By analyzing such images, the width of the piston ring groove can be determined. The experimental results prove that the proposed system is useful, especially as a monitoring system in grinding piston ring grooves on cylinders with accuracy of several micrometers in an area of dozens of millimeters.

U$_3$Si 분말제조에서 chip 가공조건이 분말의 입도분포에 미치는 영향

  • 이돈배;박희대;장세정;조해동;이종탁;김창규;국일현
    • Proceedings of the Korean Nuclear Society Conference
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    • 1995.05b
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    • pp.609-615
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    • 1995
  • Chip machining에 의한 U$_3$Si 분말제조시 절삭가공조건이 분말 입도 분포에 미치는 영향을 조사하기 위하여 U$_3$Si ingot를 선반에서 초경공구를 사용하여 절삭속도 및 이송속도를 변화시키면서 chip을 가공하였고, 가공된 chip의 형상을 광학현미경으로 관찰하고 칩의 크기를 측정하였다. 모든 절삭조건에서 톱니모양의 칩(saw toothed chip)이 형성되었으며, 일정한 절삭속도에서 공구의 이송속도를 변화시켰을 때 이송속도가 증가함에 따라 칩 두께의 증가와 함께 chip segment의 폭도 증가하여 chip segment 의 크기가 뚜렷이 증가함을 보였다. 또한 chip segment의 크기는 절삭속도 보다는 공구의 이송속도에 크게 영향을 받는 것을 알 수 있었고 분말의 입도 분포에도 크게 영향을 미치는 것으로 나타났다.

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Effects of Strain Hardening Exponents on the Retardation of Fatigue Crack Propagation (가공경화지수가 피로균열 지연거동에 끼치는 영향)

  • 김상철;강동명
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.5
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    • pp.1193-1199
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    • 1990
  • Effects of strain hardening exponents on the behavior of fatigue crack propagation are experimentally investigated. The retardation effect of fatigue crack propagation after single overloading is investigated in relation to strain hardening exponent and crack closure. A relationship between crack opening ratio and strain hardening exponents is inspected through an examination of the crack closure behavior. An empirical equation relating retardation effect of fatigue crack propagation after single overloading, percent peak load and strain hardening exponent of materials is proposed.

The Effects of Forming Depth and Lead Angle on Forming Force of Shear Spinning (전단스피닝에서 가공깊이와 리드각이 성형력에 미치는 영향)

  • Yeom, Sung-Ho;Nam, Kyoung-O;Park, Hyun-Jin;Hong, Sung-In
    • Journal of the Korean Society of Propulsion Engineers
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    • v.11 no.1
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    • pp.27-33
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    • 2007
  • The shear spinning has been used to produce thin angled cone of parts, with reduced forming force and enhanced mechanical and surface quality for a good finished part, compared with other method formed parts. So shear spinning technique is used widely in industrial production. Especially shear spinning and flow forming techniques are used frequently in automotive, aerial, defense industry. In this paper, finite element method analysis of shear spinning for a cone shape workpiece is carried out to study effects of forming depth and lead angle on forming force. The axial and radial forces on several forming depth and lead angle conditions are obtained.

A Study on the Development of Low Reynolds Number k-$\varepsilon$ Turbulence Model (저레이놀즈수 k-$\varepsilon$난류모형 개선에 관한 연구)

  • 김명호;신종근;최영돈
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.10
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    • pp.1940-1954
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    • 1992
  • Fine grid computations were attempted to analyze the turbulent flows in the near wall low Reynolds number region and the numerical analyses were incorporated by a finite-volume discretization with full find grid system and low Reynolds number k-.epsilon. model was employed in this region. For the improvement of low Reynolds number k-.epsilon. model, modification coefficient of eddy viscosity $f_{\mu}$ was derived as a function of turbulent Reynolds number $R_{+}$ and nondimensional length $y^{+}$ from the concept of two length scales of dissipation rate of turbulent kinetic energy. The modification coefficient $f_{\epsilon}$ in .epsilon. transport equation was also derived theoretically. In the turbulent kinetic energy equation, pressure diffusion term was added in order to consider low Reynolds number region effect. The main characteristics of this low Reynolds number k-.epsilon. model were founded as : (1) In high Reynolds number region, the present model has limiting behavior which approaches to the high Reynolds number model. (2) Present low Reynolds number k-.epsilon. model dose not need additional empirical constants for the transport equations of turbulent kinetic energy and dissipation of turbulent kinetic energy in order to consider wall effect. Present low Reynolds number turbulence model was tested in the pipe flow and obtained improved results in velocity profiles and Reynolds stress distributions compared with those from other k-.epsilon. models.s.s.

A Fracture Study due to the Fork Width of Forklift (지게차 포크의 폭에 따른 파손 연구)

  • Han, Moonsik;Cho, Jaeung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.2
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    • pp.124-129
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    • 2018
  • A forklift is used to lift materials above a height of 2 m. The width of the fork determines the weight of the material it can carry. In this paper, three models of fractured forklifts were analyzed to determine if the fracture was caused by load fatigue due to the width of the fork. The position of the fork was fixed on each model, and a 2.5 ton load was placed at the upper part of the fork. The width distances on each of three models were 500 mm, 750 mm and 1000 mm, and the maximum equivalent stresses were 237.5MPa, 227.62MPa and 230.99MPa, respectively. This analysis demonstrated that as the load increased with use of the wider fork, the fatigue life remained to be nearly equivalent irrespective of fork width among all three models. The results of this study contribute to the durability and safety design of forklifts.