• Journal of the Korean Society for Precision Engineering
• /
• v.20 no.3
• /
• pp.35-41
• /
• 2003

The multihole blanking of thin sheet metal using progressive die set is an important process on production of precision electronic machine parts such as IC leadframe. In this paper, in order to investigate the influence of blanking order on the final lead profile and deformed configuration, simulation technique for progressive blanking process is proposed and analyzed by LS-DYNA. The results of FE-simulations are in good agreement with the experimental results. Consequently, from the results of FE-analysis based on the procedure proposed in this paper, it is possible to predict the deformation of lead and to manufacture high precision leadframes in progressive blanking process and these results might be used as a guideline to develop layout design system in multihole blanking process.

• 한국신재생에너지학회:학술대회논문집
• /
• 2010.06a
• /
• pp.247-247
• /
• 2010

본 연구는 주류 제조과정에서 발생하는 생전분발효 부산물을 펠릿(pellet)연료로 전환하는 과정에서 효율적인 방법에 대해 기술한다. 술을 정제하는 과정에서 발생하는 주박을 펠릿화하고 재생청정에너지인 폐자원의 효율성을 높이기 위한 방법을 제안한다. 술을 정제하고 남은 지게미를 주박(酒粕, 술지게미)이라 하고 흔히 부드러운 것을 단단하게 뭉친 알갱이를 펠릿이라 한다. 현재 펠릿화는 폐목재를 분쇄후 성형, 가공하여 목재펠릿을 만들어 상용화하고 있다. 목재펠릿은 성형, 가공하는데 비용이 주박보다 많이 들고 열량도 더 낮음을 확인하였다. 목재소에서 나온 나무(톱밥)와 주박을 열량측정기를 이용하여 측정한 결과로 나무는 약 1850 Kcal이고 주박은 약 1989 Kcal가 측정되었다. 나무는 일반 목재소 세 곳에서 채취한 것이고 주박은 막걸리, 약주 및 청주의 술지게미를 실험에 사용한다. 주류업체에서도 술을 정제하고 남은 주박을 처리하는데 많은 곤란과 비용이 든다. 또한 주박을 해양에 투척하여 처리해 왔으나 2012년부터 해양투기가 금지되어 더욱 처리에 곤란을 겪게 된다. 최근 주박을 토양개량제(비료)로 개발하여 사용하기도 하나 본 연구에서 제안하는 장점은 농산물을 재배해서 주류제조시 발생되는 주박을 펠릿화하여 연료로 사용하고 남은 재를 토양개량제로 사용하는 장점이 있다. 제품의 전체 라이프 사이클을 통해 환경으로 방출되는 모든 것을 가능한 한 0(zero)으로 하는 활동인 제로-이미션(zero-emision)이 된다. 이는 단순히 배출량만을 줄이는 것이 아니라 폐기물을 유용한 자원으로 활용한다는 측면이 가장 큰 이점이 된다. 주박의 효율성을 높이기 위해 주박을 종류별로 주박과 목재를 섞는 방법으로 열량을 측정하였다. 먼저 열량이 높은 순서로 막걸리 주박과 약주 주박의 비율을 1:1, 1:0.5, 1:0.2, 두 번째 막걸리 주박과 청주 주박의 비율을 1:1, 1:0.5, 1:0.2, 세 번째 막걸리 주박과 나무 톱밥의 비율을 1:1, 1:0.5, 1:0.2로 섞어서 열량을 측정하였다. 열량이 높은 순서는 세 번째(2015Kcal), 두 번째(1995Kcal), 첫 번째(1868Kcal)의 순이었다. 가장 열량이 높은 막걸리 주박과 나무 톱밥을 섞은 것이 가장 효율성이 높다. 주박 펠릿의 장점은 친환경적인 소재이고 지속적으로 재생이 가능한 에너지원이다. 더욱이 주박 펠릿은 발열량이 높고 다른 바이오매스 원료에 비해 청정하다는 큰 장점을 지니고 있다. 또한 사용에 소요되는 유지 관리비용을 최소화할 수 있고 자동화가 가능하여 사용에 편리하다. 가격면에서 화석연료에 비해 안정적이고 체적 또한 작아 이송의 큰 장점을 가지고 있다. 현재 펠릿의 경우는 목재펠릿이 제품화되어 있지만 주박을 이용하여 제품의 펠릿화를 통한 연료원으로 사용하는 경우는 전 세계 전무한 상태로 폐자원을 재사용하는 효율성이 제시된다. 향후 과제로 주박을 이용한 펠릿 연료원의 기술이 개발되고 기계적인 시스템을 개발하면 저탄소 녹색성장 신재생에너지 연료의 획기적인 미래형 에너지시스템이 될 것이다.

• Journal of the Korea Academia-Industrial cooperation Society
• /
• v.17 no.5
• /
• pp.305-315
• /
• 2016

Due to the change from small volume production to small quantity batch production systems, individual companies have been attempting to produce a wide range of operating strategies, maximize their productivity, and minimize their WIP level by operating with the proper cycle time to defend their market share. In particular, using a complex workflow and process sequence in the manufacturing line has some drawbacks when it comes to designing the production strategy by applying analytical models, such as mathematical models and queueing theory. For this purpose, this paper uses three heuristic algorithms to solve the job release problem at the bottleneck workstation, product mix problem in multi-purpose machine(s), and batch size and sequence in batch machine(s). To verify the effectiveness of the proposed methods, a simulation analysis was performed. The experimental results demonstrated that the combined application of the proposed methods showed positive effects on the reduction of the cycle time and WIP level, and improvement of the throughput.

• Food Engineering Progress
• /
• v.22 no.4
• /
• pp.344-352
• /
• 2018

The effects of chemical compositions (protein, lipid, and dietary fiber) on the physical properties of dried biji powders were investigated. The raw biji was freeze-dried (control) and hot-air dried (untreated). The untreated biji was further defatted and deproteinated. The prepared biji powders were analyzed for the proximate composition, total dietary fiber (TDF), water absorption index (WAI), water solubility index (WSI), swelling power, solubility (including the quantification of soluble carbohydrate and protein fractions), and final viscosity (using a rapid visco analyzer). Control and untreated biji powders exhibited the similar chemical compositions. The defatted biji possessed higher TDF, although its protein content did not significantly differ for control and untreated ones. The deproteinated biji consisted mainly of TDF. WAI and swelling power increased in the order: deproteinated > defatted > control > untreated biji powders. WSI and solubility increased in the order: control > untreated > defatted > deproteinated biji powders. The similar patterns were observed for soluble carbohydrate and protein fractions. The deproteinated biji revealed the highest viscosity over applied temperatures, while the untreated one was lowest. Overall results suggested that the physical properties of the dried biji powder were reduced by protein and fat, but enhanced by dietary fiber.

• 대한공업교육학회지
• /
• v.41 no.1
• /
• pp.1-21
• /
• 2016

The purpose of this study is to analyze job of die and mold makers for apprenticeship education of specialized high school using DACUM method. The contents of this study were to identify the duties, specific tasks performed and the level of importance, difficulty, frequency and entry level on each task. This study also make out a DACUM chart of die and mold makers for apprenticeship education of specialized high school. The DACUM committee, which consisted of one facilitator, nine die and mold experts, one recorder and one coordinator, was established to conduct DACUM. The conclusions are as follows; First, this study defines a die and mold makers as 'a person who make it possible to manufacture/assemble/inspect die and mold parts using various machine tool'. Second, duties in job of die and mold makers for apprenticeship education were total 12 and total tasks in job of die and mold makers for apprenticeship education were 86. Third, this study determine the level of importance, difficulty, frequency and entry level about each task. Finally, this study make out a DACUM chart of die and mold makers for apprenticeship education of specialized high school based on the results of DACUM job analysis. And knowledge, skills, tools, and positive behaviors, future trends/concerns about die and mold makers for apprenticeship education of specialized high school were presented.

• Korean Journal of Food Science and Technology
• /
• v.54 no.3
• /
• pp.351-361
• /
• 2022

This study aimed to investigate the differences in the isomaltooligosaccharides present during Makgeolli production according to the type of Nuruk used, fermentation period, and presence of microorganisms. Makgeolli was fermented for 15 days using three kinds of Nuruk (Soyul, Sansung, and Jinju) with and without microbial growth inhibitors. Isomaltooligosaccharide contents were analyzed using high performance anion exchange chromatography. The most abundant isomaltooligosaccharide was panose, which was highest in Makgeolli produced using Soyul Nuruk (SH) on day 6 (24.7 mM), followed by Makgeolli prepared using Sansung Nuruk (SS) on day 2 (18.2 mM) and Makgeolli prepared using Jinju Nuruk (JJ) on day 3 (10.8 mM). Isomaltotriose and isomaltotetraose, which were generated in the control, were not detected when microbial growth was suppressed. Based on these results, isomaltooligosaccharide production is affected more by the enzymes produced by microorganisms during Makgeolli fermentation than by Nuruk itself.

• Proceedings of the Korean Society of Dyers and Finishers Conference
• /
• 2012.03a
• /
• pp.28-28
• /
• 2012

본 연구에서는 한국 특산종으로 남해안 섬에서만 자라는 황칠나무(Dendropanax morbifera Lev., 황칠이라고 함)를 사용하여 염색하였다. 황칠나무는 면역력 증진, 신경 안정, 항균, 항산화에 효능이 있는 것으로 알려져 있다. 황칠염색은 $60^{\circ}C$에서 이루어졌으며, 발효한 액체 황칠을 염료로 사용하였다. 매염제에 따른 염색을 실시하고 CCM을 사용하여 색발현 특성을 알아보았다. 면직물의 경우 대조직물의 K/S값이 0.13에 비해 식소다 동시매염, 고백반 식소다 동시매염, 고백반 동시매염, 고백반 선매염, 황수(영천지역의 약수) 후매염은 각각 1.53, 0.99, 1.62, 1.65, 2.21로 차이가 있었다. 울직물의 경우 대조직물의 K/S값이 0.48에 비해 식소다 동시매염, 고백반 동시매염, 고백반 식소다 동시매염, 고백반 선매염, 황수 후매염은 각각 2.61, 1.97, 3.20, 3.07, 4,59로 차이가 있었다. 견직물의 경우 대조직물의 K/S값이 0.30에 비해 식소다 동시매염, 고백반 동시매염, 고백반 식소다 동시매염, 고백반 선매염, 황수 후매염은 각각 2.06, 1.21, 1,77, 1.80, 3.23로 차이가 있었다. 황수 매염이 식소다나 백반 매염보다 효과가 있는 것을 알 수 있었으며, 매염의 순서에 따라서도 차이가 나는 것을 알 수 있었다.

• Proceedings of the Korean Society for Technology of Plasticity Conference
• /
• 2004.05a
• /
• pp.365-372
• /
• 2004

The laser welding and its analysis were carried out using high power 6kW $CO_2$ laser for high strength steels such as DP, TRIP and conventional high strength steels. Bead on plate welding of thin sheet was examined to investigate the effect of weld variables of laser welding, and to obtain optimum welding condition. In order to investigate the formability of welded high strength steels, LDH test was added on this work. At high welding speed, the partial penetration was obtained by low heat input. Meanwhile, porosity was formed in the bead at low weld speed because of extremely higher heat input. The optimum welding condition of welding was derived from bead width, penetration and hardness property. It was shown that the DP steels had lower porosity level and smooth bead shape, therefore better laser weldability than TRIP steels and conventional high strength steels. In addition, LDH test shows that the welded DP steels have about $90\%$ formability value of base metal, although TRIP steel and conventional high strength steels have about $80\%$ formability value of its base metal.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2000.11a
• /
• pp.591-594
• /
• 2000

This paper describes a research work of developing a computer-aided design of product with bending and piercing for progressive working. An approach to the system for progressive working is based on the knowledge-based rules. Knowledge for the system is formulated from plasticity theories, experimental results and the empirical knowledge of field experts. The system has been written in AutoLISP on the AutoCAD with a personal computer and is composed of four main modules, which are input and shape treatment, flat pattern layout, strip layout and die layout module. Based on knowledge-based rules, the system is designed by considering several factors such as radius and angle of bend, material and thickness of product, complexities of blank geometry and punch profile, bending sequence, and availability of press. Strip layout drawing generated by the piercing processes with punch profiles divided into for external area is simulated in 3-D graphic forms, including bending sequences for the product with piercing and bending. Results obtained using the modules enable the manufacturer for progressive working of electronic products to be more efficient in this field.

• Journal of the Korean Society for Precision Engineering
• /
• v.19 no.1
• /
• pp.79-92
• /
• 2002

This paper describes a research work of developing computer-aided design of a product with bending and piercing for progressive working. An approach to the system for progressive working is based on the knowledge-based rules. Knowledge for the system is formulated from plasticity theories, experimental results and the empirical knowledge of field experts. The system has been written in AutoLISP on the AutoCAD with a personal computer and is composed of four main modules, which are input and shape treatment, flat pattern layout, strip layout and die layout modules. The system is designed by considering several factors, such as bending sequences by fuzzy set theory, complexities of blank geometry, punch profiles, and the availability of a press equipment. Strip layout drawing generated in the strip layout module is presented in 3-D graphic farms, including bending sequences and piercing processes with punch profiles divided into for external area. The die layout module carries out die design for each process obtained from the results of the strip layout. Results obtained using the modules enable the manufacturer for progressive working of electric products to be more efficient in this field.