• Title/Summary/Keyword: 가공상태감시

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웨이브렛 변환에 의한 밀링공구의 파손검출

  • 김선호;박화영
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.10a
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    • pp.76-78
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    • 1993
  • 간접적인 방법으로 가공중(In process)공구상태를 감시하기 위해, 센서신호를 분석하는 방법으로 시간영역 (Time Domain) 해석과 주파수 영역(Frequency Domain)해석이 주로 이용되어 왔다. 시간영역해석의 경우 RMS,PEak Value, 평균/분산을 이용한 정적분석과 AR 모델, ARMA 모델, Kalman Filter등 동적 시계열 모델이 연구되어 왔다. 주파수영역해석의 경우 푸리에 변환 (Fourier Transform)에 의한 신호해석 기술이 주로 이용되고 있다. 그러나 푸리에 변환된 결과에는 시간정보가 포함되어 있지 않고, 국부적인 변환결과가 전체를 대표하는 성질을 가지고 있다. 이에 비해 웨이브렛(Wavelet) 변환은 고주파성분에 대해서는 시간분해능이 높고, 저주파 성분에 대해서는 주파수분해능이 높은 다중해상도 해석기술로서 국소적인 변동점을 민검하게 검지하는 것이 가능하다. 본연구에서는 엔드밀 가공중 발생하는 공구의 파손을 검출하기 위해, 전류센서로 부터 얻은 이송축 부하 전류의 변화에 웨이브렛 변환을 통해 공구의 파손을 검출하는 방법에 대한 연구결과를 소개한다.

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Study on Flow and Stress Analysis of Gas Turbine Blade (가스 터빈 블레이드의 유동 및 응력 해석에 관한 연구)

  • Cho, Jae-Ung;Han, Moon-Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.3
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    • pp.67-72
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    • 2011
  • Turbine blades operate under high temperature and pressure. The influence changes according to its width and angle. Thermal stress and pressure are important factors to analyze the stress distribution. The purpose of this study is to investigate the effects of loads on the gas turbine blade using thermal stress analysis. These analysis results show the gas fluid flow with a high pressure around the surface of blade. Gas temperature is related to the pressure of flow around the blade. The stress concentration around blade is shown and the concentration is due to the difference between suction side and pressure side of combustion gas.

Monitoring of tool conditions in high-speed machining of die material (금형강의 고속가공시 공구상태의 감시)

  • Hur, Hyun;Lee, Ki-Young;Jeong, Yung-Ho;Lee, Deug-Woo;Kim, Jeong-Suk;Hwang, Kyung-Hyun
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.131-134
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    • 1995
  • The high efficiency and accuracy in machining the die material can be abtained in high speed machining, so it is necessary to analyze the mechanism of high speed cutting process : cutting force, flank wear. The tool dynomometer with high natural frequency is newly developed. With this device, the mechanism of high speed cutting process is investigated according to speed and feedate.

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Experimental evaluation technique for condition monitoring of high speed machining (고속가공의 상태 감시를 위한 실험적 평가 기술)

  • 김전하;강명창;김정석;김기태
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.84-87
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    • 2001
  • The high speed machining which cam improve the production and quality has been remarkable in die/mold industry with the growth of parts and materials industries. The speed of machine tool increases, but on the other hand, the response of sensors I not being improved. Therefore, the condition monitoring techniques for the machine too, tool and workpiece in high speed machining are incomplete. In this study, characteristics of the tool edge roughness were verified from the high frequency components of cutting force signals acquired by the high speed dynamometer. Also, the experimental evaluation technique for the machinability and condition monitoring in high speed machining was established by analyzing the cutting force, acceleration and surface roughness.

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A Study on Diagnosis and Prognosis for Machining Center Main Spindle Unit (머시닝센터 주축 고장예측에 관한 연구)

  • Lee, Tae-Hong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.4
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    • pp.134-140
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    • 2016
  • Main Spindle System has effect on performance of machine tools and working quality as well as is required of high reliability. Especially, it takes great importance in producing automobiles which includes a large number of working processes. However, main spindle unit in Machine tools are often cases where damage occurs do not meet the design life due to driving in harsh environments. This is when excessive maintenance and repair of machine tools or for damage stability has resulted in huge economic losses. Therefore, this studying propose a method of accelerated life test for diagnosing and prognosis the state of life assessment main spindle system. Time status monitoring of diagnostic data - through the analysis of the frequency band signals were carried out inside the main spindle bearing condition monitoring and fault diagnosis.

Fault Detection of the Machine Tool Gearbox using Acoustic Emission Methodof (음향 방출법에 의한 공작기계 기어상자의 결함 검출)

  • Kim, Jong-Hyeon;Kim, Won-Il
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.4
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    • pp.154-159
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    • 2012
  • Condition monitoring(CM) is a method based on Non-destructive test(NDT). Therefore, recently many kind of NDT were applied for CM. Acoustic emission(AE) is widely used for the early detection of faults in rotating machinery in these days also. Because its sensitivity is higher than normal accelerometers and it can detect low energy vibration signals. A machine tool consist of many parts such as the bearings, gears, process tools, shaft, hydro-system, and so on. Condition of Every part is connected with product quality finally. To increase the quality of products, condition monitoring of the components of machine tool is done completely. Therefore, in this paper, acoustic emission method is used to detect a machine fault seeded in a gearbox. The AE signals is saved, and power spectrums and feature values, peak value, mean value, RMS, skewness, kurtosis and shape factor, were determined through Matlab.

Estimation Method of Dynamic Ampacity for Overhead Transmission Lines using Weather Model (기상모델을 이용한 가공선 동적 허용전류 산정방안)

  • Jang, T.I.;Kang, J.W.;Lee, D.I.;Lee, J.P.;Min, B.W.;Kim, S.D.
    • Proceedings of the KIEE Conference
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    • 2003.11a
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    • pp.396-399
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    • 2003
  • 최근 전력산업의 구조개편, 선로건설의 어려움, 송전선로의 노후화, 선로용량 취약개소의 상시감시 필요성 등으로 인하여 선로의 허용 전류용량을 합리적으로 평가하는 한편, 도체의 허용전류를 실시간으로 산정하여 현재 운용상태와 비교하여 그 한계 및 여유 정도를 알아보는 것이 중요한 문제로 대두되었다. 본 논문에서는 이러한 연구의 일환으로 먼저 기상모델을 중심으로 실시간 허용전류 산정 알고리즘에 대하여 살펴보고, 대전 지역의 가공 송전선로를 대상으로 선로 주변의 기온, 풍속, 지형 정보를 이용하여 동적으로 허용전류를 산정하여 그 이용 가능성을 확인하였다.

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CFRP Drilling Experiments: Investigation on Defect Behaviors and Material Interface Detection for Minimizing Delamination (탄소섬유복합재 가공의 결함특성 및 결함 저감을 위한 경계검출)

  • Kim, Gyuho;Ha, Tae In;Lee, Chan-Young;Ahn, Jae Hoon;Kim, Joo-Yeong;Min, Byung-Kwon;Kim, Tae-Gon;Lee, Seok-Woo
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.6
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    • pp.453-458
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    • 2016
  • CFRP (Carbon Fiber Reinforced Plastic) and CFRP-metal stacks have recently been widely used in the aerospace and automobile industries. When CFRP is machined by a brittle fracture mechanism, defect generation behaviors are different from those associated with metal cutting. The machining quality is strongly dependent on the properties of CFRP materials. Therefore, process control for CFRP machining is necessary to minimize the defects of differently manufactured CFRPs. In this study, defects in drilling of CFRP substrates with a variety of fiber directions and resin types are compared with respect to thrust force. An experimental study on material interface detection is carried out to investigate its benefits in process control.

Monitoring System for Abnormal Cutting States in the Drilling Operation using Motor Current (모터전류를 이용한 드릴가공에서의 절삭이상상태 감시 시스템)

  • Kim, H.Y.;Ahn, J.H.
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.5
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    • pp.98-107
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    • 1995
  • The in-process detection of drill wear and breakage is one of the most importnat technical problems in unmaned machining system. In this paper, the monitoring system is developed to monitor abnormal drilling states such as drill breakage, drill wear and unstable cutting using motor current. Drill breakage is detected by level monitoring. Tool wear is classified by fuzzy pattern recognition. The key feature for classification of tool wear is the estimated flank wear which is calculated by the proposed flank wear model. The characteristic of the model is not sensitive to the variation of cutting conditions but is sensitive to drill wear state. Unstable cutting states due to the unsmooth chip disposal and the overload are monitored by the variance/mean ratio of spindle motor current. Variance/mean ratio also includes the information about the prediction of drill wear and drill breakage. The evaluation experiments have shown that the developed system works very well.

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차세대 RFID/USN 기술 발전 전망

  • Pyo, Cheol-Sik;Chae, Jong-Seok
    • Information and Communications Magazine
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    • v.24 no.8
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    • pp.7-13
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    • 2007
  • 유비쿼터스 사회 실현의 핵심 기술인 RFID/USN 기술은 우리 정부의 USN구축 기본계획과u-IT839기술개발 정책에 따라 국산화, 기술 고도화 및 핵심 원천기술 개발을 전략적으로 추진하여 그 성과가 나타나고 있다. RFID/USN 기술은 가장 기본적인 사물의 식별 단계로부터, 이력 추적, 상태정보의 모니터링, 실시간 감시 및 제어, 자율형 서비스로 진화함에 따라 전통적인 RFID 및 무선센서네트워크에서 출발하여 궁극적으로 다양한 응용서비스를 지원하는 USN기술로 발전될 것이다. 향후 RFID 기술 분야는 상태정보처리 및 위치 추적 등 복합 기능과 성능 고도화로 발전되고 Item단위까지 적용하기 위한 새로운 리더, 초저가의 Printed 태그 및 불법 복제 방지 등의 새로운 기술이 개발될 전망이다. 센서네트워크 분야에서는 기존의 IEEE802.15.4와 ZigBee를 뛰어넘어 저전력, 고신뢰성, 확장성, 이동성 등을 지원하기 위해 효율적인 무선전송, 초경량의 노드, 네트워킹, Cross-layer최적화, 데이터 융합 등의 핵심기술 이 요구되고 USN 미들웨어 기술은 다양한 USN응용 서비스를 위해 공통 S/W 플랫폼을 제공하고 다양한 센서네트워크로부터 수집한 정보를 가공하여 서비스간 연계 통합하는 플랫폼으로 발전될 전망이다.